Smart Replaceable Series Large Size Conveyor Chain Sprockets

製品写真
  • Sprocket for Large size conveyor chain.
  • Replacing a sprocket takes a lot of time and effort. It may be necessary to cut off the shaft, which can be even more dangerous when working at height.
  • Tsubaki's large conveyor sprocket "Smart Replaceable Series" solves the problem.

Features

Three "smart"

  • *The teeth can be replaced without removing it from the shaft.
  • * Indicator pins notifies you when it's time to replace it
  • *Three types available to accommodate a wide range of usage environments

Indicator pins (Replacement notification mark)

You can determine at a glance when it's time to replace the sprocket.


Conventional inspection

Conventional inspection

Determine the gap between the worn area and the tooth gauge

Indicator pins inspection

Indicator pins inspection<sup></sup>

The teeth will wear down and when they reach the mark, they are at the limit of their usable life.


type Split Type Ring replacement teeth type Block replacement tooth type
Split Type Ring replacement teeth type Block replacement tooth type
Features

Divide the sprocket (tooth part and hub part) into two parts
Easy replacement

Split Type

  • - Sprocket split into two parts with no gaps in the shaft hole
  • - Install by tightening the bolts on the hub
  • ・Split sprockets can be replaced without removing other parts
  • ・Compatible with all roller types

Ring-shaped replacement teeth
Easy replacement

Ring replacement teeth type

  • ・Ring-shaped replacement teeth are fastened to the mounting base with bolts and nuts.
  • ・The teeth can be replaced without removing the mounting base from the shaft.
  • ・Compatible with all roller types

Wear-resistant block-shaped teeth
Easy replacement

Block replacement tooth type

  • - Block-shaped replacement teeth are fastened to the mounting base with bolts and nuts.
  • ・Block replacement teeth can be replaced without removing the mounting base
  • - Lightest weight per replacement tooth, making it easy to handle

セレクションガイド

Catalogs and Instruction Manuals

Model number display example

Split Type

RF10150 S 10T - BW Q - S TS - E

Compatible chain model number



Hub type
BW, BW1:
Welding piece hub
CW, CW1:
Welded hubs

Tooth tip hardening treatment
N: No tooth tip hardening
Q: Tooth tip hardening treatment






Indicator pins
Roller type Number of teeth
Split Type

Smart Replaceable Series

Ring replacement teeth type

RF26300 S 10T - BW1 Q - S RK - E

Compatible chain model number



Hub type
BW, BW1:
Welding piece hub
CW, CW1:
Welded hubs

Tooth tip hardening treatment
N: No tooth tip hardening
Q: Tooth tip hardening treatment






Indicator pins
Roller type Number of teeth
Ring replacement teeth type

Smart Replaceable Series
* Replacement tooth model number (for replacement only)
RF26300 S 10T - RE Q - S RK - E

Replacement
(One set includes replacement teeth for one sprocket, bolts, spring washers, and nuts.)
(Note) The drawing number of the initial delivery is required to specify the specifications. Please inform us of the drawing number when placing your order.

Block replacement tooth type

RF12200 S 10T - BW1 Q - S BK - E

Compatible chain model number



Hub type
BW, BW1:
Welding piece hub
CW, CW1:
Welded hubs

Tooth tip hardening treatment
N: No tooth tip hardening
Q: Tooth tip hardening treatment






Indicator pins
Roller type Number of teeth
Block replacement tooth type

Smart Replaceable Series
* Replacement tooth model number (for replacement only)
RF12200 S 10T - RE Q - S BK - E

Replacement
(One set includes replacement teeth for one sprocket, bolts, nuts, and special adhesive.)
(Note) The drawing number of the initial delivery is required to specify the specifications. Please inform us of the drawing number when placing your order.
We are unable to manufacture replacement teeth in a quantity different from the number of teeth on the mounting base.

Product List

  Split Type Ring replacement teeth type Block replacement tooth type
correspondence
chain
RF03075 ~ RF10150 RF10150 ~ RF36300 RF10150 ~ RF26300
RF205 to RF650 (inch system) RF6205 (inch system) -
Roller type * S、R、F S、R、F S
Number of teeth * 6、8、1012 8、1012 1012
Tooth material Carbon steel for machine structures Alloy steel for machine structures
Hub (mounting base)
Material
General structural rolled steel
coating Lacquer paint (blue)

*Fine prints may not be supported.

*MN rollers can also be manufactured.

We are also considering manufacturing specifications other than those listed above, so please contact us.