Product Info Electrical controller
Tsubaki's Electrical controllers are products that can monitor, detect abnormalities, and control mechanical equipment.
A current monitoring Shock Relay quickly detects overcurrent when the motor is overloaded, preventing damage to the equipment.
A power monitoring Shock Monitor that can detect minute load changes and feedback control the device by detecting the motor's input power.
Both products electrically support visualization and equipment management at manufacturing sites.
table of contents
Electrical controller related information
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Selection
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Materials
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Operation
The use of IoT is rapidly progressing in order to improve productivity and quality in factories.
Tsubaki's Electrical controller monitor manufacturing sites by visualizing operating status and detecting overloads.
What is Shock Relay?
This is a current monitoring control device that quickly detects overcurrent when a motor is overloaded, preventing damage to the device.
It can be used in a variety of applications, including lifting equipment and conveyors.
Features
- - Quickly detects overcurrent
- - Easy to install on existing equipment
- ・Signal is output only when an abnormality occurs
ED Series
SB Series
150 Series
What is Shock Monitor?
This is a power monitoring control device that detects minute load changes by detecting the input power of the motor.
It is useful for reducing the processing time of machine tools and detecting broken drills.
Features
- ・Monitor minute load fluctuations with power detection
- ・Supports a wide frequency range (5Hz to 120Hz)
- - Fast response
- - Load recording
Basic form
Economy type (H1)
Contact detection type (M1)
Electrical controller product list
- Electrical overload protective device (Shock Relay)
- Electrical overload protective device (Shock Monitor)
Electrical overload protective device (Shock Monitor)
Shock Monitor TSM4000 Series
Model number TSM4000～
Shock Monitor quickly detects minute load changes
- ・The terminal block is designed with a cover for safety.
- - Analog output 0 to 10V is standard equipment
- - Equipped with an automatic backlight shut-off function, contributing to energy-saving operation
- - Panel mounting type is standardized, making it easy to connect to the terminal block when mounting on a panel.
type
Basic form
Shock Monitor TSM4000H1 Series
Model number TSM4000H1～
Economy type for general industry
- - A low-cost, simple setting type with limited functions based on the basic model
- - There are two relay outputs, which can be used as an alarm output (HIGH1) and an abnormality output (HIGH2).
- ・Up to four types of HIGH1 and HIGH2 can be switched externally as a set
Used when you want to change settings for each workpiece when transporting on a conveyor, etc. - - Equipped with a torque monitoring function (20 to 120Hz) that is effective when using an inverter
type
Economy type
Shock Monitor TSM4000H2 Series
Model number TSM4000H2～
Load following type for general industry
- - A type in which the load setting value automatically changes and follows the fluctuating load.
- ・The write cycle can be changed according to the rate of change in efficiency
- ・Absolute value monitoring is possible using HIGH2, which does not change the operating level.
type
Load following type
Shock Monitor TSM4000M1 Series
Model number TSM4000M1～
Contact detection type for machine tools
- ・Offsets the no-load operation state to 0% load automatically or via external input, ensuring quick detection of minute load changes
(two outputs: OUT1 and OUT2) - ・OUT3 is a non-offset value and can monitor absolute values.
- - The detection level can be switched externally up to 8 levels, allowing for changes in grinding wheels and workpieces.
type
Contact detection type
Shock Monitor TSM4000M2 Series
Model number TSM4000M2～
Integral power type for machine tools
- - A type that determines overload and tool wear by integrating the power for one cycle of the machining process.
- - Wear detection is possible at the upper limit (OUT2), and drill breakage detection is possible at the lower limit (OUT1).
- ・OUT3 is an instantaneous value that monitors overloads such as jamming as an absolute value.
- ・Up to 8 types can be switched externally to accommodate changes in tools and workpieces
- ・The accumulation time can be easily changed.
type
Integrated power type
Shock Monitor TSM4000M3 Series
Model number TSM4000M3～
Tool breakage detection type for continuous processing machines
- ・Power sensor for processing machines that instantly detects tool breakage
Detects broken processing tools in 0.05 seconds - - Dual safety functions: counter and wear detection
Counter function manages part lifespan, and wear detection catches tool wear - - With a built-in PLC, the moment of tool breakage can be detected remotely, and IoT compatibility is also possible.
type
Processing tool breakage detection type
Shock Monitor TSM4000C1 Series
Model number TSM4000C1～
For crushers, forward/reverse sequence built-in type
- - Simply input a start signal to stop, reverse, restart, etc. in the event of an overload without the need for an external sequence program.
- ・If normal operation does not return even after the set number of reverse rotations has elapsed, a stop signal can be output to completely stop the device
- - Overload level, stop time, and reverse time can be easily changed on-site
- ・Automatic stop when no load is applied is possible to save energy
type
Built-in forward/reverse sequence type
