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Replacing Top chain eliminates belt meandering and stretching, and also contributes to quieter lines.

Plastic top chain Plastic Universal Chain TP-50UNS type

Problem
Reduced man-hours, noise
Industry
Food/Beverage
Purpose
Transport
product
Top chain

overview

We were using a belt conveyor in our transport line, but prolonged use caused meandering and stretching, making frequent tension adjustments a challenge.

By upgrading the conveyor line to one using two Plastic top chain, we have eliminated meandering and achieved stable conveyance.

Switching to a chain system has significantly reduced the effort required for tension adjustment and also lowered the maintenance burden.

Furthermore, the friction noise during transport was reduced, leading to a quieter overall production line.


Problem

Previously, belt conveyors were used in the transport line, but the tension decreased due to the stretching of the belt itself, requiring frequent tension adjustments and increasing the burden of daily maintenance.

Furthermore, the serpentine movement caused contact noise and vibrations with the side panels, posing a challenge in terms of creating a quieter work environment.


Adopted products

Plastic top chain Plastic Universal Chain TP-50UNS type

A small lateral radius (R = 150mm) allows for flexible layout options.

Ideal for transport in narrow spaces and under high load conditions with large allowable tension.

Sprockets for TPUN type are available.


Benefits of adopting the product

By upgrading from a belt conveyor to a transport line using two Plastic top chain, the frequency of tension adjustments has been significantly reduced, leading to a reduction in maintenance time.

Furthermore, contact noise during transport was suppressed, and the friction noise that occurred when using the belt was greatly reduced. This also contributed to making the production line quieter.

The instability caused by belt meandering during transport has been eliminated, resulting in stable transport.


Tsubaki will do its utmost to support you in solving any problems you may have.

Please feel free to contact us with any concerns you may have.

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