For food factories
Tsubaki products
Tsubaki products are widely used in food factories where environmental resistance, hygiene, and efficiency are required.
Lifting equipment
Deconstruction and stacking equipment
Zip Chain Actuator
Compared to conventional linear actuators, the linear actuator is a Dantotsu space saver. It is capable of high-speed, high-frequency operation and uses significantly less power than hydraulic or pneumatic cylinders.
POINT
Low profile, multi-point stopping, and electric operation for energy savings.
We were able to realize a lifter that can stop at multiple points with low floor and high accuracy without pits. Electrification also made it cleaner and reduced CO2 emissions.
(Equipment technician)
Learn more about Zip Chain Actuator
For product inquiries, please contact us here
Distribution device for multi-stage conveyors
Zip Master
This is a cantilevered electric High-speed lifter that integrates Zip Chain, linear guide, and motor. Unlike conventional lifts that require assembly work, Zip Master 's "plug and play type" design means you can simply place it and use it. Its high speed, high frequency, and high lift allow for a wide range of applications.
POINT
No pit required, easy installation, reduced cycle time, and easy maintenance.
Unlike conventional elevators, it is easy to install and can reduce construction time and construction costs. In addition, the drive is located on the lower side, which makes maintenance easier.
(Equipment technician)
Learn more about Zip Master
For product inquiries, please contact us here
Conveying equipment
Pasta conveying bucket elevator
Lambda Chain
Thanks to special oil-impregnated bush, it can be used Lube-free.
POINT
Uses impregnation oil that conforms to NSF H1 standards.
A wide range of temperature-resistant models are available [heat-resistant (-10 to 230°C) and cold resistant series (-30 to 150°C)].
Adopt Lambda Chain for equipment where refueling is strictly prohibited! The lifespan has been greatly improved compared to before!
(Maintenance personnel)
Learn more about Lambda Chain
For product inquiries, please contact us here
Cup filling machine
Stainless steel chain LSK specification
By employing special engineering plastic* processed bushings in the bearing section, Lube-free is achieved. This results in a long lifespan and reduced initial chain elongation, making it popular for filling and packaging machines.
POINT
Reduced initial elongation, long lifespan, chemical resistance, usable from -20 to 180°C.
Not only does the chain have a long life, but the initial elongation is small, which reduces the man-hours required to adjust the conveyor during installation!
(Maintenance supervisor)
Learn more about the LSK specification stainless steel chain
For product inquiries, please contact us here
Food transport conveyor
Plastic modular chain
We offer Plastic modular chain to address a variety of belt conveying challenges!
POINT
A variety of layouts are possible, including linear and orthogonal transfers.
Easy to maintain. Partial repairs are also possible.
Excellent gliding properties for smooth transport
We also offer chain materials that comply with the Food Sanitation Act (Ministry of Health and Welfare Notification No. 370).
WT0705-W type with a chain pitch of 75 mm was used to replace the flat belt!
We felt that partial repair was beneficial, but the chain life was longer than we expected in the first place!
(Maintenance supervisor)
Learn more about Plastic modular chain
For product inquiries, please contact us here
Rotating equipment
Panning process
Small gear motor (food specifications / food transport specifications)
Since it uses food-grade H1 grease, you can use it with peace of mind.
*Food specifications [FS]: Gear Motor / Hypoid Motor; Food transport specifications [FD]: Hypoid Motor
POINT
Antibacterial coating suppresses bacterial growth; models under 0.2kW are fanless.
We were able to ensure hygiene in the process of directly transporting the fabric. In addition, the motor finless structure made cleaning easier.
(To the design team)
More details about small gear motors
For product inquiries, please contact us here
Cleaning machine
Pin gear drive Unit
This gear rack with rollers has features that differ from conventional gears. Stainless steel and surface-treated versions are also available. It can accommodate arc shapes of the required angle.
POINT
Large diameter compatible, easy to handle, high tolerance for play.
We were considering large-diameter gears, but these were less prone to disengaging and allowed for more flexible design. They also had specifications that could withstand water exposure, so we decided to use them!
(To the design team)
Heating cooking machine
Pin gear drive Unit
POINT
Reduced workload, easier handling.
Because it uses a segmented design, it is easier to install on equipment compared to conventional gears, reducing the amount of work required! This has enabled us to shorten delivery and reduce the cost of the equipment!
(To the design team)
More information about Pin gear drive unit
For product inquiries, please contact us here
Equipment protection
Depanner device
CLEANVEYOR / FLATVEYOR
This cable and hose support and guide device helps suppress dust generation in movable wiring sections and reduces the risk of wire breakage. It also features a self-supporting function and can be used with a maximum travel length of 2.8 m.
POINT
Low dust generation, reduced risk of Wear debris contamination, and easy maintenance of cleanliness.
To automate the depanner section and reduce labor, it became necessary to place the drive unit on top of the product. CLEANVEYOR was adopted to minimize the risk of foreign object contamination!
(To the design team)
Learn more about CLEANVEYOR / FLATVEYOR
For product inquiries, please contact us here
Food conveyor drive unit
Small gear motor IoT specifications
This gear motor incorporates power, temperature, and vibration sensors. It can monitor the operating status and load of equipment. Inverter drive is also supported. Data can be saved, making it useful for preventative maintenance.
POINT
Power, temperature, and vibration monitoring; understanding of equipment load conditions; and preventive maintenance for failures.
We adopted this system for "predictive maintenance" to make our factory smarter! Its high-precision load monitoring quickly detects anomalies, and it's also useful for analyzing the causes of shutdowns!
(To the maintenance officer)
Learn more about IoT specifications for small gear motors
For product inquiries, please contact us here
Cup machine
Shock Monitor
This is an electric overload protection device that monitors power supply. It can detect even minute load fluctuations caused by things like chain lubrication shortages and can also notify you of lubrication shortages or when it's time to refuel.
POINT
It can detect minute load fluctuations and can be retrofitted without modifying the existing equipment.
In addition to detecting overloads caused by jamming or other issues, it can also determine when the chain will run out of oil after lubrication, which is useful for preventative maintenance of the equipment.
(To the maintenance officer)
Learn more about Shock Monitor
For product inquiries, please contact us here