By adopting a chain with a specially shaped attachment, the labor time required for replacement has been reduced.
Integrated Attachment Chain
overview
In a corrugated cardboard case packer used to box products, Integrated Attachment Chain with a specially shaped attachment and chain integrated into one unit was adopted for the purpose of transporting the cardboard boxes.
By adopting Integrated Attachment Chain, the need for attachment assembly work has been eliminated, reducing the labor required for chain replacement.
Problem
Because we were arranging for the chain and attachments from separate suppliers, it increased production costs and the hassle of coordinating with multiple vendors.
Furthermore, because the chain and attachment had to be assembled on-site, the amount of work required when replacing the chain was a challenge.
Adopted products
Integrated Attachment Chain
Integrated Attachment Chain is a chain with special attachments from Tsubaki, where the jigs and attachments that customers previously installed themselves are integrated into the chain itself.
We propose chains with specially shaped attachments that meet all of our customers' needs. By incorporating these specially shaped attachments during chain manufacturing, we reduce the time and effort required for jig production and installation, contributing to overall cost reduction.
Benefits of adopting the product
By adopting Integrated Attachment Chain with an integrated attachment and chain, on-site assembly work is eliminated, resulting in reduced labor costs when replacing the chain.
Furthermore, since we no longer need to order standard chain attachments and specially shaped jigs to attach to the chains separately, it has also led to cost reductions in manufacturing and communication.
Tsubaki will do its utmost to support you in solving any problems you may have.
Please feel free to contact us with any concerns you may have.
Click here for details on the adopted products
Click here for consultation
Solution Case Study in the same industry
-
The pallet lifting device eliminates hydraulic pressure and significantly reduces design and assembly man-hours.
ProblemHigh speed and high frequency, Quit air/hydraulicIndustryOtherPurposeMove linearlyproductLinear Actuator -
Eliminate oil leaks and the risk of workplace accidents by removing hydraulic pressure from cable durability testing machines
ProblemHigh speed and high frequency, Quit air/hydraulicIndustryOtherPurposeMove linearlyproductLinear Actuator -
The outdoor transmission section uses an environment-resistant Drive chain, achieving both rust resistance and high strength.
ProblemMaintenance, lifespanIndustryOtherPurposeTransmit powerproductDrive chain -
Waterproof and corrosion-resistant electric cylinders ensure stable operation even in wet environments
ProblemQuit air/hydraulic, corrosion, water exposureIndustryOtherPurposeMove linearlyproductLinear Actuator -
Resolves tooth skipping and gear damage in kiln chain rotation mechanisms
ProblemSlippageIndustryOtherPurposeRotate and decelerateproductPin gear drive -
Solves the problem of slippage inherent in tire-friction-driven drum rotation
ProblemSlippageIndustryOtherPurposeRotate and decelerateproductPin gear drive -
The drum rotation mechanism solves the problem of crushed powder clogging the mechanism.
ProblemOtherIndustryOtherPurposeRotate and decelerateproductPin gear drive -
Successfully improved tilt of the lift table by using a cantilever and reduced maintenance
ProblemmaintenanceIndustryOtherPurposeMove linearlyproductLinear Actuator
Solution Case Study for the same problem
-
By using a split type sprocket, the labor required for replacement is significantly reduced.
ProblemReduced man-hoursIndustrySteel and non-ferrous metalsPurposeTransportproductSprocket -
Significantly reduces the man-hours required for designing and examining solar panel tilting and erection mechanisms
ProblemReduced man-hoursIndustrybatteryPurposeRotate and decelerateproductPin gear drive -
Adopted for automatic rotation of the material loading table, contributing to significant reduction in labor costs
ProblemReduced man-hoursIndustryAutomotive industryPurposeRotate and decelerateproductPin gear drive -
Achieving a simple and accurate AGV table rotation mechanism
ProblemReduced man-hoursIndustryRobots, AGVs, and industrial vehiclesPurposeRotate and decelerateproductPin gear drive -
The drum rotation mechanism has been simplified, significantly reducing installation time.
ProblemReduced man-hours, ensuring safetyIndustryFood/BeveragePurposeRotate and decelerateproductPin gear drive -
Eliminates disconnections in various cables for building board robots, eliminating the need for replacement
ProblemReduced man-hours, broken wiresIndustryResidential and OfficePurposeSupport and guideproductCable Carrier (CABLEVEYOR) -
Lifting mechanism bulk selection service significantly reduces procurement time.
ProblemMan-hour reduction, etc.IndustryEnergyPurposeMove linearlyproductReducers, couplings, linear actuator -
The low-floor lifter enables automatic lifting to low shelves as well as high shelves.
ProblemReduced man-hours, ensuring safetyIndustryAutomotive industryPurposeMove linearlyproductLinear Actuator