Surface mining
To access highly profitable mineral deposits located near the surface, heavy machinery and blasting methods are used to remove topsoil and bedrock (overbaden) that would hinder mining.
The mined ore and raw minerals are transported to processing plants where they undergo processes such as beneficiation, washing, concentration, and refining, depending on their type, and are ultimately transformed into marketable products.
Because the extraction and processing of raw materials takes place in extremely harsh environments, the components of the machinery used must have high durability and reliability to ensure they perform reliably even under these conditions.
For these applications, Tsubakimoto Chain offers a wide range heavy duty cranked link chain, conveyor chains, reclaimer chains, engineering-grade sprockets, backstops, electric actuators, and various protective devices, all backed by a proven track record and used in the following types of facilities and plants:
Drilling rig
Drilling rigs bore holes from the surface down to deeper layers of the earth, and then, by loading and detonating explosives into the resulting boreholes, they remove topsoil and bedrock that would hinder mining. They are also used to collect core samples for resource exploration purposes.
In this type of excavation work, extremely large impact loads are generated during drilling and before and after blasting.
To meet these harsh conditions, Tsubakimoto Chain offers a lineup of Heavy duty drive chain in the G8 series, including RS-HT chain, Super chain, and Super-H chain.
Furthermore, to address pitting corrosion a common problem in outdoor environments, we offer APP surface treatment, which provides high corrosion resistance.
Heavy duty drive chain
ANSI standard roller chains are widely used in various industrial sectors.
On the other hand, as industry demands for improved cost efficiency and higher strength and performance increase, there is a growing need for high-performance chains to replace conventional ANSI standard roller chains.
Tsubakimoto Chain offers a lineup of Heavy duty drive chain to address heavy impact loads and various operational challenges, helping customers solve their specific problems.
If your existing equipment is experiencing problems such as fatigue fracture of link plates or overall insufficient performance, please consider adopting RS-HT chain, Super chain, or Super-H chain.
It is possible to significantly improve chain strength without requiring major equipment modifications.
RS-HT chain
RS-HT chain is designed with outer link plates that are one size thicker than those of RS roller chain.
As a result, the tensile strength has been improved by approximately 20% compared to RS roller chain, making it ideal for applications requiring high tensile strength and low elastic elongation.
Super chain
Super chain maintains the same three basic dimensions as RS roller chain, while increasing the effective cross-section by mitigating the constricted shape of the central part (waist section) of the link plate.
This improves the maximum allowable load by approximately 40% compared to RS roller chain, making it suitable for applications where fatigue fracture is a concern with RS roller chain.
Furthermore, depending on the conditions, it may be possible to select a chain one size smaller, contributing to a more compact device and cost optimization.
Super-H chain
Super-H chain uses the same shape of outer link plates as Super chain, but the plate thickness is designed to be one size thicker than that of RS roller chain.
This results in a chain with higher allowable load and fatigue strength, making it suitable for applications requiring shock absorption.
*The values in each graph are based on a standard roller chain, with the standard value set to 100. (Comparison with RS80)
Surface treated drive chain APP Series
It exhibits superior performance in environments where pitting corrosion is likely to occur.
The pins are treated with a special surface treatment that prevents fatigue fracture due to pitting corrosion corrosion and suppresses strength reduction. This treatment is highly effective in environments where corrosion is likely to progress, such as outdoors and coastal areas.
Note: Pitting pitting corrosion is a type of corrosion that occurs locally on metal surfaces, where pits progress inward. If pitting corrosion occurs on the pin surface, fatigue fracture can occur in a short period of time, potentially leading to chain breakage.
Features
- No reduction in strength: The tensile strength and allowable tension of APP Series chains are the same as standard steel RS roller chain. There is no reduction in strength.
- Environmentally friendly and chromium-free: The special surface treatment does not use harmful hexavalent chromium.
Use
Surface treated drive chain APP Series is ideal for use in environments where corrosion is likely to occur.
- Equipment used outdoors
- Facilities in coastal areas and near rivers
- Operating conditions where regular lubrication is difficult
Outdoor equipment is susceptible to moisture penetration due to rainfall and other factors, creating an environment where pitting corrosion is likely to occur. Furthermore, environments exposed to salt-containing air or seawater spray are particularly prone to pitting corrosion.
Compatible chains
- RS roller chain (single strand /double row)
Except for the surface-treated pins, the dimensions and other specifications are the same as those of a standard roller chain. - High-strength roller chain (single strand)
*For other models, please contact Tsubakimoto Chain.
Learn more about APP Series Surface treated drive chain
For product inquiries, please contact us here
RS TOUGH TOOTH
TOUGH TOOTH features high strength and durability to maximize the performance of Heavy duty drive chain.
- Suitable for high-strength heavy duty cranked link chain
The teeth section has sufficient strength to withstand the high load capacity of heavy duty cranked link chain. Furthermore, the hub section has also been further reinforced. - The teeth of all models are heat-treated.
All models feature heat-treated teeth, resulting in excellent wear resistance. - High-hardness coating (optional) available.
A special coating that further enhances the hardness of the teeth is available as an option. This coating is ideal for harsh operating environments where reducing the frequency of chain and sprocket replacement is required.
The tooth surface has a Vickers hardness of HV800 or higher, achieving excellent wear resistance.
Hub strength comparison
Hub transmission capacity comparison
- Torque is calculated from the allowable surface pressure of the keyway when using a JIS parallel key (1 key) at the maximum shaft bore diameter.
- Comparative example of RS80-SUP-H-1
Specification
- For single strand and double-row RS-HT chain of RS60 or higher, we have standardized both Type B and Type C.
- multiple strand versions of RS-HT chain and Super-H chain have a different transverse pitch than the sprockets used for RS roller chain.
- Other multiple strand specifications, hub shapes, and tooth counts are available on a made-to-order basis. We can also accommodate other hub finishing specifications, such as shaft hole machining.
- The teeth and hub sections are made of carbon steel used for machine structural purposes.
- This is a made-to-order product.
Learn more about TOUGH TOOTH
For product inquiries, please contact us here
Rotary breaker
A rotary breaker is a large, cylindrical, rotary crushing machine used to crush raw materials into a processable particle size.
During rotation, the raw material is repeatedly lifted and dropped inside, causing it to be subjected to impact and gradually crushed. Of the crushed material, the relatively soft material with small particle sizes passes through the screen opening and falls onto the conveyor below, where it is transported to the next process. On the other hand, hard rocks and uncrushed materials are discharged from the end of the cylinder by mechanisms such as discharge plows.
To reliably support the rotation of such large machinery, Tsubakimoto Chain provides heavy duty cranked link chain.
This chain is designed for heavy machinery applications, including oil drilling rigs and hoists for power shovels, and is ideal for various heavy-duty applications, including rotary breakers.
heavy duty cranked link chain
- Use heavy duty cranked link chain to keep the equipment running.
heavy duty cranked link chain are designed to perform at a level exceeding the minimum breaking strength listed in the catalog.
These intensity values are extremely important indicators in practical applications.
Chains with high minimum breaking strength also have a margin of safety in actual yield strength and heavy duty cranked link chain strength, allowing them to withstand high impact loads. This margin of strength ensures stable operation even under severe impact conditions. - Precision manufacturing results in superior fatigue strength.
heavy duty cranked link chain are designed and manufactured to withstand extremely harsh operating environments.
All components utilize the latest manufacturing and heat treatment technologies, ensuring high-precision machining.
Each component is manufactured under strict tolerance control, ensuring accurate pitch precision and enabling smooth engagement between the sprocket and chain.
As a result, this leads to a longer lifespan for the chain and sprockets.
- High strength achieved through alloy steel
If the components require even greater hardness, alloy steel will be used for the components.
This ensures uniform and high strength throughout the core, achieving durability which is especially important in heavy-duty applications.
All heavy duty cranked link chain with a minimum breaking strength exceeding 50,802.35 kg (112,000 lb) utilize alloy steel for all components.
Furthermore, all heavy duty cranked link chain feature alloy steel pins as standard. -
Reduce maintenance costs and downtime
heavy duty cranked link chain are designed to withstand prolonged continuous operation even in the most demanding environments.- Optimal strength design
- Excellent fatigue resistance
- Pre-shipment inspection completed.
- Adoption of alloy steel parts
- press fit structure
- High-precision pitch control
- Sprocket and thrust roller
The sprockets and thrust rollers for rotary breakers are among the parts of the equipment that bear the greatest loads.
These components require advanced design capabilities and precise manufacturing techniques to withstand extremely demanding operating conditions.
Tsubakimoto's sprockets and thrust rollers are designed based on rigorous design standards and a high safety margin, ensuring optimal operating performance and reliability.
For product inquiries, please contact us here
feeder breaker
A feeder breaker is a device that uses a deck and chain conveyor mechanism to perform initial crushing of ore to a manageable particle size.
The crushed ore is fed onto a belt conveyor and sent for further processing or storage in a stockyard.
For this conveying mechanism, Tsubakimoto Chain provides proven feeder breaker (steel bushing) conveyor chains and flight bars.
Furthermore, to address the rapid wear and tear in the extremely harsh operating environments found in the mining sector, Tsubakimoto offers corrosion-resistant surface treatments with a proven track record in the industry.
This surface treatment significantly extends the wear life of the chain, even in environments prone to corrosion, and contributes to reducing maintenance burden.
Feeder breaker chain (steel bushed chain)
Feeder breaker chains (steel bushed chain) are specially designed and manufactured to provide stable performance even under extremely harsh operating conditions.
Manufactured using the latest equipment in the industry and under strict tolerance control.
Each component is made of high-quality alloy steel (the pins use carefully selected alloy steel or high-quality carbon steel), and then subjected to special heat treatment to achieve maximum performance and long wear life.
The joint components are heat-treated to enhance strength and wear resistance, and the link plates are also heat-treated to ensure high strength across their entire cross-section.
We offer a wide range of sizes to suit many applications. We also accept custom orders for specific sizes.
Components and Features
- High-strength, high-toughness pins
The pins are heat-treated to ensure high strength and extend wear life. They achieve ideal characteristics by combining excellent wear resistance with a highly durable core that can withstand impact. - High-durability bushings
Bushings are manufactured according to strict specifications to ensure optimal wear resistance and strength. High-precision machining of carefully selected steel ensures stable contact with the link plate, resulting in reliable retention and a fatigue-resistant residual stress state. Furthermore, the bushings undergo carburizing, quenching, and heat treatment to further improve wear life. - Fatigue-resistant link plate
The link plates achieve ultra-high strength through full-section heat treatment. This reduces the risk of chain breakage and maintains stable performance throughout its lifespan. Tsubakimoto Chain has established its own advanced manufacturing technology regarding hole machining precision and pitch control, resulting in high fatigue resistance and superior performance. - Shielded joint chain
Tsubakimoto Chain has developed its own shielded joint chain that employs a triple-seal structure for the chain's bearing section.
By combining grease sealing of pins and bushings with high-precision chain assembly technology, we achieve extended service life even in humid and dusty environments.
Learn more about feeder breaker chains
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For product inquiries, please contact us here.
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Corrosion-resistant surface treatment technology
Tsubakimoto Chain's corrosion-resistant surface treatment technology, which combines the reliable strength of alloy steel with high corrosion resistance, extends the lifespan of chains and sprockets, contributing to a reduction in the total operating costs of equipment.
Tsubakimoto Chain offers a wide range of corrosion-resistant specifications for Drive chain, conveyor chains, and sprockets.
When drive chains and conveyor chains are used in conditions involving intermittent water exposure, cleaning processes, outdoor environments, and even exposure to chemicals and seawater, proper surface treatment is essential for stable equipment operation.
NEPTUNE is a corrosion-resistant chain based on RS roller chain, featuring a special coating and topcoat.
This surface treatment technology exhibits excellent resistance to seawater, outdoor environments, and chemicals, and boasts high durability in a wide range of corrosive environments. This next-generation surface treatment technology does not use harmful chromium and is designed with environmental impact reduction in mind.
Corrosion affects not only the chain but also the operational efficiency and costs of the equipment. By selecting a high-strength, long-lasting corrosion-resistant surface treatment, stable equipment operation and cost optimization can be achieved.
Salt spray test
General-purpose roller chain
10 hours have passed
NEPTUNE
1000 hours have passed.
*The testing method in highly corrosive environments conforms to the salt spray test JIS-Z-2371.
Learn more about environmentally resistant chains
For product inquiries, please contact us here
Reclaimer
A reclaimer is a piece of equipment used to transport coal from coal stockpiles to coal handling and pretreatment plants (CHPP) and coal loading facilities, and is an indispensable core piece of equipment in a CHPP.
As there is a demand for increased equipment utilization rates and higher processing capacity (supply volume), the power transmission components used are required to exceed industry standards, not only for the present but also with a view to the future.
Under such demanding operating conditions, superior design capabilities and technological innovation are essential, and Tsubakimoto Chain is a proven brand that has achieved both performance and profitability.
For these types of facilities, Tsubakimoto Chain designs and provides reclaimer chains on a made-to-order basis.
We offer a wide range of options and design and manufacture products tailored to specific applications to address the unique challenges of each site.
Furthermore, to address the accumulation of dust that tends to form between bushings and rollers, we also offer a specification with enhanced dustproof performance for Bearing Roller Conveyor Chain.
Furthermore, Tsubakimoto Chain's Large size conveyor chain offer a wide range of base materials, corrosion-resistant coatings, attachments, and roller options, allowing them to flexibly meet the diverse requirements of each mining site.
Reclaimer Chain
Reclaimers are widely used in heavy industry processes where large quantities of raw materials need to be stored.
Reclaimer chains and chains with flights function like scraper conveyors without troughs, with the flights pushing the raw material out and feeding it to the subsequent belt conveyor.
The chain of the reclaimer conveyor, equipped with excavation flights, is supported by rails and support structures installed above or transversely to the stockpiles to be recovered, transporting the raw materials to the plant process.
Chains used in such demanding applications are required to ensure the longest possible service life and deliver the highest overall value.
Therefore, it is important that the bearing has a large bearing area, high hardness, and sufficient carburizing depth.
Based on these design principles, Tsubakimoto Chain's engineers have replaced chains and sprockets in numerous reclaimer conveyors, achieving longer lifespans than OEM chains.
Furthermore, because the requirements for reclaimer chains are extremely complex, they are usually made to order, designed and manufactured to suit the specific conditions of each site.
For product inquiries, please contact us here
Improved dustproof performance - Conveyor chain with outer rollers employing a labyrinth structure
Tsubakimoto Chain has developed a unique labyrinth structure that prevents foreign objects from entering the outer roller section.
The design ensures that the extension pin and outer roller do not come into contact, thus maintaining sufficient rotational performance.
On the other hand, the labyrinth-like structure, where gaps overlap in layers, makes it difficult for dust and wear particles to penetrate the inside of the roller.
This special structure eliminates the problem of premature wear caused by foreign matter contamination.
Furthermore, the adoption of rollers with built-in bearings ensures smooth rotation, significantly contributing to reduced equipment load, lower operating costs, and extended replacement cycles.
For product inquiries, please contact us here
Large size conveyor chain FB specification
Large size conveyor chain FB specification employs a unique structure that suppresses chain elongation. Solid lubricant is fixed between the pins and bushings, and a sealing mechanism is provided between outer link plates to prevent conveyed materials and dust from entering the chain's bearing section.
At the same time, this structure also suppresses the leakage of solid lubricants.
This design minimizes wear between the pin and bushing, resulting in a longer wear life compared to standard specifications.
Learn more about the FB specification for special Large size conveyor chain.
For product inquiries, please contact us here
Coal Processing Preparation Plant (CHPP)
A coal sorting facility (CHPP) is a large-scale facility that removes dirt and sediment (soil, rocks, etc.) attached to coal, preparing it for market shipment. The fewer impurities in the coal, the higher its market value. Simultaneously, the reduced weight due to the fewer impurities leads to lower transportation costs.
Titan Chain (manufactured by USTSUBAKI POWER TRANSMISSION, LLC)
1. Special coated pins
By applying a special high-hardness, low-friction coating to the pin surface, wear between the pin and the bushing is suppressed.
This significantly extends wear life and ensures stable performance even in harsh environments with a lot of dust and foreign matter.
2. Zinc-plated pin link plate / Blackened roller link plate
An additional protective layer has been added to improve corrosion resistance.
Learn more about the Titan Chain
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For product inquiries, please contact us here.
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Motor grader / mining shovel (excavator)
Tandem drive motor grader
Motor graders are used for road maintenance and leveling within mines, and are important pieces of equipment that support the smooth operation of the entire site.
Maintaining good road conditions directly impacts the operational efficiency and operating costs of wheeled vehicles such as dump trucks and wheel loaders.
Tsubakimoto Chain offers a wide range of tandem drive chain replacement kits compatible with almost all motor graders on the market.
These kits are designed to withstand the shock loads and driving forces unique to tandem drives, contributing to stable operation.
Tsubakimoto's heavy-duty roller chains ensure reliable operation even under harsh conditions, guaranteeing stable equipment operation.
Mining shovel (excavator)
Mining shovels are driven by high-performance heavy duty cranked link chain and are used for excavating soil, loading it onto trucks, and excavation work in relatively limited areas (compared to bucket-wheel type reclaimers).
With its high versatility, it plays a central role as equipment in mining sites around the world.
multiple strand winch drive with 6 to 8 rows is used to raise and lower the shovelhead.
A large drum is driven by an electric motor, and the cable connected to the drum is wound up, causing the shovel head to move up and down. Tsubakimoto Chain's heavy duty cranked link chain are widely used in these critical drive components and are highly regarded for their reliability.
Supporting continuous operation even in the most demanding environments—Tsubakimoto Chain contributes to the stable operation of mining equipment.
heavy duty cranked link chain
*For product features, please see the "Rotary Breaker" section at the top of this page.
For product inquiries, please contact us here
underground mining
Underground mining is employed when ore deposits are located too deep to be accessed by surface mining, or when open-pit mining is unprofitable.
The target minerals are extracted through blasting or by specialized machinery such as long-wall mining machines or continuous mining machines.
The extracted raw materials are transported to the surface using various means of conveying, such as conveyors, and processed in subsequent stages. Before being transported to the surface, intermediate transport using shuttle cars or bridge conveyors, or particle size adjustment using feeder breakers may be performed.
In such underground mining environments, impact loads are extremely high, and if chain or sprocket problems occur, recovery can take a long time. Therefore, efficient and reliable mining and transportation are crucial factors that affect profitability. To achieve maximum results within limited working time, the highest level of performance is required for all equipment on site.
For such demanding applications, Tsubakimoto Chain offers products specifically designed for underground mining, including shuttle car chains, heavy duty cranked link chain, and chains for continuous mining machines.
Shuttle car
The shuttle car is a core piece of equipment in underground mining systems, used to transport coal from the working face to the conveyor belt.
Each shift involves loading and unloading hundreds of tons of coal, and the vehicles are required to operate continuously for 24 hours under the most demanding conditions.
Because it is a crucial piece of equipment that significantly impacts mining output, the machinery and its components require extremely high reliability and durability on-site.
Tsubakimoto Chain has been a long-established partner, leading the underground mining field in both materials technology and services.
Shuttle Car Chain - SHUTTLE HAWK (Manufactured by USTSUBAKI POWER TRANSMISSION, LLC)
Robust shuttle car chains improve equipment reliability.
As a global manufacturer specializing in chains for mining applications, Tsubakimoto Chain produces shuttle car chains that accommodate both new and existing shuttle cars, ranging from the conventional 3.075-inch pitch to the latest and mainstream 4.100-inch pitch.
Tsubakimoto's shuttle car chain provides the following two important values in mining operations:
This results in reduced maintenance costs and safer machine operation.
Designed to achieve optimal wear life.
The main features of the shuttle car chain design are its all-steel construction using carefully selected materials and optimized heat treatment.
This maximizes wear life and delivers high reliability and performance in shuttle car applications.
This product contributes to improved performance, cost reduction, and increased added value in the operation of shuttle cars.
Learn more about SHUTTLE HAWK
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For product inquiries, please contact us here.
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An innovative solution for demanding applications – IRON HAWK (manufactured by US TSUBAKI POWER TRANSMISSION, LLC)
This product is designed and forged with the same high durability and toughness as miners working in the field, and is manufactured in the USA.
Main Features
- Direct replacement for many OEM shuttle cars and linear conveying systems.
- Our unique full-surface heat treatment process delivers top-level performance and a long lifespan.
- Supports four standard wingspans (22.5/26.5/30.5/36.2 inches).
*Custom lengths are also available. - A full lineup of compatible sprockets is available.
- 100% Made in the USA
Learn more about IRON HAWK
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For product inquiries, please contact us here.
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Drill face and top surface drill
The face and top drills are crucial pieces of equipment that are initially deployed into newly excavated work areas to perform drilling operations to stabilize the top and side walls.
In processes carried out in underground environments, such as drilling before blasting and installing rock bolts, Tsubakimoto Chain supports the site as a reliable partner.
For this application, Tsubaki chains are designated and adopted by major OEMs and spare parts suppliers due to their high performance and reliability, further enhancing the confidence you have when selecting them.
Tsubakimoto's chain lineup, which combines specially designed heavy duty cranked link chain and surface treatments to prevent corrosion and damage, boasts an unparalleled range of options for underground mining applications.
Furthermore, to facilitate disassembly and assembly during underground work, it also supports a cotter pin specification.
Furthermore, when combined with Leaf chain and various surface treatments, it exhibits high durability and reliability even in harsh underground environments.
heavy duty cranked link chain
*For product features, please see the "Rotary Breaker" section at the top of this page.
For product inquiries, please contact us here
Leaf chain
This is a steel chain composed only of plates and pins.
It is primarily suitable for suspension, balancing, and motion transmission applications.
There are two types: the AL type for light loads and the BL type for heavy loads, which differ in dimensions and plate combinations. They are also called balance chains.
Learn more about Leaf chain
For product inquiries, please contact us here
Continuous mining machine
Continuous mining machines are large-scale mining machines that enter directly into the working face and continuously cut coal from the walls and top of coal seams using large cutting teeth mounted on a rotating steel drum.
With a mining capacity exceeding 30 tons per minute, it is positioned as a core facility in modern underground mining.
USTSUBAKI has been manufacturing proven products for many years at its production facility in Sandusky, Ohio, USA.
Tsubakimoto's products are used by OEMs, specified by users, and continue to be chosen in situations where high reliability and reduced downtime are required.
An innovative solution for demanding applications – IRON HAWK (manufactured by US TSUBAKI POWER TRANSMISSION, LLC)
*For product features, please see the "Shuttle Car" section at the top of this page.
Learn more about IRON HAWK
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For product inquiries, please contact us here.
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