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Electrical air-driven transfer device reduces power consumption and increases speed

Linispeed Jack

Problem
High-speed, high-frequency, de-pneumatic hydraulic
Industry
Machine parts
Purpose
Move linearly
product
Linear Actuator

overview

To meet energy-saving requirements, the lifting and lowering of heavy objects was converted from air-driven to electric. This achieved the challenging 15kN/200mm/s requirements of other systems, reducing design effort and enabling a smooth elimination of air cylinders.


Problem

The transfer device's arm lifting mechanism used an air cylinder, but due to the customer's overall energy-saving policy at the factory, a reduction in power consumption was required. Therefore, we considered developing a new model that would replace the air cylinder with an electric mechanism. A product was needed that could meet both the required thrust of 15kN or more to lift heavy objects and an operating speed of 200mm/s to avoid reducing productivity, but general screw jacks and rack drive units could not meet these requirements.


Adopted products

Linispeed Jack

Linispeed Jack is Ball screw type jack that supports high-speed operation of up to 200 mm/s and high-frequency operation with 100% ED. It achieves constant thrust that allows for high-speed transport of large loads while maintaining a smaller size than conventional jacks, and its low-profile and compact design is achieved by integrating the ball nut into the gear case. It delivers high productivity in a space-saving manner, even in environments with strict equipment height restrictions.


Benefits of adopting the product

By adopting Linispeed Jack with a maximum allowable thrust of 50kN and an operating speed of 200mm/s per unit, we overcame the challenging requirement of high-speed lifting and lowering of heavy objects using electric equipment. Replacing air-driven systems resulted in significant power consumption reductions. Furthermore, because Linispeed Jack have their main components as units, complex mechanism design and component selection combining Ball screw and servo motors were eliminated, minimizing design and installation man-hours and enabling the smooth completion of new model development.


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