Q&A Mechanical protector

We have posted frequently asked questions from customers in Q&A format. Please click on the question to proceed to the answer.

Torque Limiter / Torque Limiter coupling

Words in Q&Aof

Q1 Do the friction plates contain asbestos?
Q2 What is the friction plate material?
Q3 How do I position the TL200 on the shaft?
Q4 I would like to use Torque Limiter coupling at a speed higher than the maximum rotational speed specified in the catalog.
Q5 Can it be used in an environment where it may be exposed to water or oil?
Q6 How big a size can you make?
Q7 It says TL350-2NA, but what does NA mean?
Q8 What is the difference between the TL250-1 and TL250-2?
Q9 What is the role of the bush?
Q10 If I want to use the RS50-30T sprocket on the TL500-1, which bushing should I choose?
Q11 What are the machining dimensions of the sprocket?
Q12 Can you process the shaft hole?
Q13 How do you determine the zero point when setting torque?
Q14 How should I set the torque?
Q15 Can you set the torque?
Q16 What is the torque setting at the time of shipping for products with sprockets and pre-machined shaft holes?
Q17 I would like to use a 20T RS50 gear for my TL350-1. Is this possible?
Q18 I would like to electrically detect slippage during overload.
Q19 With Torque Limiter coupling, should Torque Limiter side or the coupling side face the motor?
Q20 If I order TL200-1, does it come with bushings?
Q21 Can I order friction plates and disc springs for the TL250?
Q22 What is a center member?
Q23 Please tell me about RoHS compliance.
回答へ
Q1 Do the friction plates contain asbestos?
A1

Not currently in use. Prior to May 1987, friction plates containing asbestos were used.
From June 1987 to September 1990, both asbestos-containing and non-asbestos products were sold.
Since 1990, we have been using non-asbestos products as standard.

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Q2 What is the friction plate material?
A2

This friction material is made from a base of inorganic and organic fibers and resin, to which friction stabilizers and reinforcing materials are added, and then molded.

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Q3 How do I position the TL200 on the shaft?
A3

Please use a retaining ring or end plate.

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Q4 I would like to use Torque Limiter coupling at a speed higher than the maximum rotational speed specified in the catalog.
A4

If the sprocket teeth are induction hardened, the TL200 to TL700 sizes can reach 1800 r/min.
Larger sizes can be used up to approximately 800 r/min.

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Q5 Can it be used in an environment where it may be exposed to water or oil?
A5

Cannot be used with standard products. If water or oil gets on the friction plate, the friction coefficient will change, which will change the slip torque.
It may also cause rust. There are cases where it can be used with countermeasures, so please consult us each time.

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Q6 How big a size can you make?
A6

It can handle up to 15,000 N・m. If you require a higher slip torque, please contact us.

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Q7 It says TL350-2NA, but what does NA mean?
A7

From 1987 to 1990, we sold both asbestos-containing and non-asbestos products.
NA indicates that the friction plate is made of non-asbestos material, making it easier to distinguish it from the old asbestos products.
Since 1990, all of our shipments have been asbestos-free, and from that same period we have stopped using NA in our model numbers.

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Q8 What is the difference between the TL250-1 and TL250-2?
A8

The number at the end indicates the number of disc springs. The TL250-2 is made by stacking two of the same disc springs as the TL250-1 in the same direction.
The set torque is doubled for the same tightening amount. All other parts are the same.

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Q9 What is the role of the bush?
A9

It serves to absorb the radial load applied to the hub when Torque Limiter slips.

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Q10 If I want to use the RS50-30T sprocket on the TL500-1, which bushing should I choose?
A10

The length (thickness) of the bushing should be shorter than the thickness of the center member (sprocket, etc.) to be used.
Please choose the longest length. For example, for RS50, it will be B6.5 (6.5mm).

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Q11 What are the machining dimensions of the sprocket?
A11

The inner diameter must be machined to match the outer diameter of the bush. Also, the friction surfaces (both sides) must be finished to 3S to 6S.
See catalog for dimensions and tolerances.

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Q12 Can you process the shaft hole?
A12

We have shaft bore tolerance H7 and new JIS keyway or pre-machined products in stock, so please feel free to use them.
We also accept special shaft hole processing requests, so please feel free to contact us.

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Q13 How do you determine the zero point when setting torque?
A13

The point where there is no play when the adjustment nut or bolt is tightened by hand is taken as 0 point.

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Q14 How should I set the torque?
A14

After determining the zero point, tighten the adjustment nut (bolt) loosely and gradually tighten it more firmly while checking on the actual machine.
Find the most suitable tightening position.

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Q15 Can you set the torque?
A15

If you specify the torque setting, we will set it and ship it to you. However, the shaft hole must be machined and a center member must be included.

Please indicate the set torque value in N・m at the end of the model number.

Example: TL250-1-04022-TH18JD1-N9.8 (torque set to 9.8 N m)

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Q16 What is the torque setting at the time of shipping for products with sprockets and pre-machined shaft holes?
A16

Unless otherwise specified, the adjustment nuts (bolts) for all sizes are tightened at 120°.

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Q17 I would like to use a 20T RS50 gear for my TL350-1. Is this possible?
A17

The minimum number of teeth that can be used with the TL350 is 21T for the RS50. If the outer diameter is 20T, the roller chain will interfere with the hub because it is too small.
Please refer to the catalogue for a list of the minimum number of teeth for each size.

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Q18 I would like to electrically detect slippage during overload.
A18

When Torque Limiter slips, the decrease in rotation speed can be detected using a proximity switch and digital tachometer.
Please refer to the example in the catalogue.

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Q19 With Torque Limiter coupling, should Torque Limiter side or the coupling side face the motor?
A19

There is no particular orientation for the drive side or driven side. Please note that the maximum shaft hole diameter on the coupling side is larger.

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Q20 If I order TL200-1, does it come with bushings?
A20

The bushing length is not specified, so it is not included.
If bushing length is required, please specify the bushing size, such as TL200-1-B6.0.

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Q21 Can I order friction plates and disc springs for the TL250?
A21

Yes, you can order. Please order the friction plate as TL250A and the disc spring as TL250S.

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Q22 What is a center member?
A22

This is something that is used by clamping it to Torque Limiter.
Sprockets are usually used most often. Torque Limiter with sprockets are available.

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Q23 Please tell me about RoHS compliance.
A23

Most of our products have been switched to RoHS compliant, but there are some model numbers that have not been switched due to inventory issues.
If you require a RoHS compliant product, please specify this when placing your order.

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