Please contact us for information regarding the presence of restricted substances in each application.
For secondary batteries
Tsubaki products
With the spread of electric vehicles (EVs) and hybrid vehicles (HVs), the demand for rechargeable batteries for vehicles is rapidly expanding.
We can offer various Tsubaki products for each stage of the manufacturing process.
Electrode manufacturing
Coating
The electrode material is applied to the metal foil.
Roll press
The coated electrodes are rolled with rollers to increase density and standardize battery performance.
Slit cut
The electrode material is continuously cut to the desired size.
Coating and Roll Pressing
Winding and unwinding turret drive
Worm reducer
We offer two types of worm gears: cylindrical and Troidal. This series boasts a wide variety of options to meet diverse requirements.
Its high load capacity contributes to the design of compact equipment.
Furthermore, due to its minimal rotational unevenness, Tsubaki's worm gear reducers are widely used for winding and unwinding in roll-to-roll processes and for low-speed driving of turrets.
POINT
Double reduction ratio, high load capacity, compact size, low angle transmission error
High power, lightweight, and compact.
A frame size up to two sizes smaller than that of a general-purpose Cylindrical Worm can be selected.
Little rotation unevenness
Due to the large number of simultaneously meshing teeth, Troi Drive has the smallest angular transmission error of any gear-based reducer.
Angle variation rate
Learn more about worm gear reducers
For product inquiries, please contact us here
TERUS series
It is also possible to combine a gear motor with a worm gear reducer. This high-performance gear motor combines the high strength of a worm gear with the high efficiency of a gear motor. It allows for a more compact device and a reduction in the number of parts.
Learn more about the TERUS series
For product inquiries, please contact us here
Coupling Power-Lock
This enables backlash-free operation in shaft connection and fastening.
For upstream processes where corrosion resistance is required, we can propose stainless steel specifications or electroless nickel plating specifications.
Please contact us regarding the inclusion of restricted substances in stainless steel and surface treatments.
POINT
Non-backlash, corrosion resistant
Learn more about coupling
Learn more about Power-Lock
Separator manufacturing
cast
The raw material extruded from the T-die is cooled and stretched.
Vertical extension
The raw material is passed between multiple rolls and stretched.
extraction tank
We clean and dry the stretched film.
cast
Linipower Jack, Miter Gear Box, Disc Couplings, Gear Motors
For raising and lowering the roll during maintenance, you can utilize Linipower Jack, Miter Gear Box, and disc coupling.
We also offer a package deal for selecting multiple products at once. Please make use of our jack system selection page.
Longitudinal stretching device
NER coupling
It is used to connect the roll shaft and the drive unit.
This new structure eliminates the need for customer assembly of reamer bolts and discs, dramatically reducing assembly time. Furthermore, it allows for larger shaft hole machining compared to conventional disc couplings, making it ideal for connecting to rolls with large shaft diameters relative to the required torque.
POINT
Large shaft diameter, reduced assembly time
Learn more about NER coupling
For product inquiries, please contact us here
extraction tank
Hollow shaft type reducer for servo motors
Hypoid gear head HMTK
A hollow-shaft hypoid gear is used as a reduction gear for servo motor drive on the roll axis. The hollow reduction gear, which directly connects to the servo motor, simplifies the layout.
POINT
Reduced number of parts
Synchronous Belts & pulleys, Miter Gear Box, worm gear reducers
In layouts where a single motor drives multiple rolls, it is possible to select components such as worm gear reducers, Miter Gear Box, disc couplings, and Synchronous Belts in a single package to match the design.
POINT
System proposal
Film transport
Small size conveyor chain and sprockets
We offer a variety of specifications, including stainless steel chains and nickel-plated chains, to suit different operating environments. For sprockets, Fit Bore is convenient because it allows for easy selection of shaft hole machining specifications and easy acquisition of drawings.
Assembly process
Lamination and winding
The electrodes and separators are stacked alternately with high precision.
Injection
After TAB welding, electrolyte is injected into the battery cell and then sealed.
Charging and discharging / aging
After repeatedly charging and discharging the battery to activate it, leave it in a specified temperature environment for a certain period of time.
Cable Carrier (CABLEVEYOR) TKR type
Tsubaki's unique bending mechanism enables operation with low dust generation.
It is suitable for use in cleanrooms for secondary battery manufacturing. A dry-environment version, ideal for use in dry environments, is also available.
POINT
ISO Class 3, dry environment
Dry environment specifications *Made to order
Low noise, low dust generation, and long lifespan even in extremely low dew point dry environments.
It is ideal for use in extremely low-humidity environments, such as in the manufacturing process of lithium-ion batteries.
TKR15H22
TKR20H28/
TKR26H40/
TKR28H52
Learn more about the TKR type Cable Carrier (CABLEVEYOR)
For product inquiries, please contact us here
FLATVEYOR
A unique self-supporting flat cable system utilizing Tsubaki Cable Carrier (CABLEVEYOR) technology.
The support member, which suppresses bouncing and enables Long travel length, is built into the tube. The cable and tube have a flat, welded structure, resulting in low dust generation.
POINT
ISO Class 2, bounce suppression, Long travel length
Bounce suppression
Flat cable (other manufacturer)
FLATVEYOR (made by Tsubaki)
Long travel length
Flat cable (other manufacturer)
FLATVEYOR (made by Tsubaki)
Structure
Example of a cross section FLATVEYOR
More information about FLATVEYOR
For product inquiries, please contact us here
CLEANVEYOR
By housing cables, tubes, and support members in dedicated fluororesin pods, the scattering of Wear debris is prevented, resulting in the lowest dust generation in the Tsubaki Cable Carrier (CABLEVEYOR) series and achieving ISO Class 1. This improves the reliability of the quality of production equipment.
POINT
ISO Class 1, low noise, long lifespan.
Structure
More about CLEANVEYOR
For product inquiries, please contact us here
Plastic block chain
Featuring a block shape and narrow link width, this system offers a wide variety of sizes and specifications to suit your transported items and operating conditions.
POINT
sliding properties
[Size variations]
| Specification | Normal | low friction wear-resistant |
Heat resistant high speed |
Chemical resistance |
|---|---|---|---|---|
| RSP35 | 0.18(18) | 0.1(10) | ||
| RSP40 | 0.44(45) | 0.25(25) | ||
| RSP50 | 0.69(70) | - | 0.39(40) | |
| RSP60 | 0.88(90) | 0.49(50) | ||
| RSP80 | 1.77(180) | - | 0.98(100) | |
LF Low Friction / Wear resistant Specification
Low Friction / Wear resistant polyacetal is used for the chain links.
KV Heat-resistant, high-speed specifications
Special engineering plastic used in chain links
Y Chemical-resistant specifications
Special engineering plastic used in chain links
Learn more about Plastic block chain
For product inquiries, please contact us here
TERVO Series Reducers for Servo Motors
We offer a lineup of gearboxes ideal for advanced motion control using servo motors. This enables a compact design in the drive unit of the winding process.
POINT
Compact, reduced number of parts
Indexing conveyor chain
A chain with zero wear and elongation using a specially designed needle. Ideal for high-precision intermittent operation, such as attaching lids after liquid injection or in the liquid injection section.
POINT
High precision
Lambda Chain
This chain features special oil-impregnated bush. The oil-impregnated bushings provide self-lubrication, resulting in Lube-free and long-lasting chain.
It contributes to reducing maintenance man-hours and maintaining a clean environment.
POINT
Lube-free, long-lasting, low-maintenance, clean environment
Basic structure
Learn more about Lambda Chain
For product inquiries, please contact us here
Pack-U-Bey
By achieving a high level of automation in the charging, discharging, and aging processes, it contributes to labor savings, space savings, and stable quality.
Furthermore, it is more resistant to harsh environments than automated storage warehouses, and its rotating mechanism allows for consistent environmental control.
We can also propose conveyors and other equipment around the device.
POINT
High precision
[Case Studies]
- Heating/humidifying device
- Temperature specifications: max 80℃ ± 2.5℃
- Humidity specifications: max 60% ± 5%
- Options: Vestibule, automatic shutter, air curtain
- Storage capacity: 70 cases
- Items stored: Plastic containers
- Case size: W300 x D450 x H300
Learn more about Pack-U-Beya
For product inquiries, please contact us here
Inter-process transport
Rectangular batteries, laminated batteries (pallet transport)
Free Flow Chain
For inter-process transport of rectangular and laminated batteries, which are often transported on pallets, accumulation-capable free-flow chains are frequently used.
POINT
Accumulation, high-speed transport, low noise
Double Plus Free Flow Chains
A unique structure combining large-diameter and small-diameter rollers enables high-speed conveying 2.5 times faster than chain speed.
POINT
- The chain itself can be selected from various specifications, including Lube-free (Lambda Chain) and stainless steel, depending on the application and environment.
- The roller material can be selected from engineering plastics or steel.
- By using specialized cutting tools, we can reduce working time and improve maintainability.
VRPA
General-purpose type
VRPB
High friction type
VRPC
Conductive Type
VR
Steel type
Double Plus Free Flow Chains cutting tool
Learn more about Double Plus Free Flow Chains
For product inquiries, please contact us here
outboard roller Chain
This is an RS-type chain with extended pins and freely rotating outboard roller attached.
It is suitable for stable conveying due to its low center of gravity and for compact equipment design. Similar to Double Plus Free Flow Chains, the material of the chain body and outboard roller can be selected.
More information about outboard roller chains
For product inquiries, please contact us here
Cylindrical battery (cassette transport)
Plastic modular chain
Plastic modular chain are frequently used in manufacturing lines for cylindrical batteries that are transported upright in cassettes.
Its modular structure, assembled in a brick-like pattern, offers excellent maintainability.
POINT
Accumulation, stable conveying, low vibration, suppression of metal Wear debris
WT1306-W type
It is constructed with a combination of materials that are less susceptible to the effects of low humidity environments (dew point temperature of -40°C). Furthermore, since all components are made of plastic, it is ideal for applications where metal Wear debris are undesirable. In addition, the small pitch minimizes dead space during in-line.
The 5mm and 10mm chain widths utilize slit pins, ensuring secure retention and easy cutting and joining.
Learn more about Plastic modular chain
For product inquiries, please contact us here
We also offer standard conveyors using plastic modular chains.
Other transport
AUTRAN VANGUARD
It is possible to connect stations in the shortest possible distance, regardless of ground facilities or walkways, enabling a compact and efficient configuration.
It offers high-speed, quiet, and stable conveying at a maximum speed of 220 m/min. Some models utilize a non-contact power supply system to reduce the risk of dust generation, making them suitable for use in cleanrooms (equivalent to Class 100). Custom hangers can be manufactured to suit the characteristics of the conveyed items.
POINT
High-speed transport, flexible layout, compact.
For box body
For rolls
Gripper type
IPF specifications
(Contactless power supply type)
Learn more about AUTRAN VANGUARD
For product inquiries, please contact us here
NAB Aprovator
This system is suitable for transporting highly abrasive materials and bulky materials. The bucket features a unique wrapping mechanism to minimize powder leakage from the wrapped section. Continuous rubber-bottom buckets and lightweight resin buckets (polyacetal material) that offer excellent corrosion and adhesion resistance are also available.
Learn more about NAB Employers
For product inquiries, please contact us here
Rubber Star
This container-type conveyor utilizes rubber block chain and uniquely structured buckets. The front and rear of each bucket are joined to the next bucket by flexible straps, eliminating gaps at the connections.
Furthermore, since the buckets are made of molded resin, there is almost no gap between the side plates. This allows for quiet operation, and because the steel cords are covered with rubber blocks, there is no sliding wear, resulting in a long service life.
Learn more about Rubber Star
For product inquiries, please contact us here
Lifting
Conveyor input distribution
Lift Master
This is plug and play type, electrically powered, cantilevered lifter. The screws and guides are housed within the frame, and its compact design allows for flexible production line layout. It also contributes to significant reductions in design, assembly, and installation time. It can be considered for applications such as sorting pallets at conveyor input points. Motor control facilitates multi-point stopping and speed control.
POINT
Placement pump, reduced man-hours
Learn more about Lift Master
For product inquiries, please contact us here
Linipower Jack
Linipower Jack are used in the stock conveyor sorting process. A lineup of specifications suitable for cleanroom use is available, including rust-proofing treatment on the screw shaft, application of clean grease, and urethane resin coating on the case. We can also propose integrated systems including peripheral components.
POINT
System proposal
Learn more about Linipower Jack
For product inquiries, please contact us here
Linispeed Jack
It achieves a screw shaft speed of 200 mm/s and Percentage duty cycle of MAX 100% ED. Even at high operating speeds, it can be handled in a smaller size than conventional jacks, and furthermore, a newly developed structure enables a low profile. By using it for lifting and lowering parts that feed workpieces to the next process, or for dedicated machines used in pressing applications, it contributes to improved productivity and space saving.
POINT
High speed, high frequency, space-saving
Learn more about Linispeed Jack
For product inquiries, please contact us here
Leveling down steps and removing stacked steps
Zip Chain Lifter
This table lifter leverages the high speed, high frequency, and long lifespan characteristics of Zip Chain. It offers significant advantages in secondary battery manufacturing, where increased productivity is crucial, particularly for leveling uneven surfaces, stacking, and separating layers. Post-type lifters are also available.
POINT
High speed, high frequency, high precision, long lifespan
Features
- Maximum lifting speed: 100 m/min
- Continuous operation: More than one round trip per minute
- Expected lifespan: 1 million round trips or more
More about Zip Chain Lifter
For questions about the product, please click here
Zip Chain Actuator
Its unique structure, which takes advantage of the chain's flexibility, achieves exceptional compactness.
It has a proven track record of being used in numerous applications, such as pallet lifting systems. A key advantage is that the actuator can be installed directly beneath the table, allowing for a simpler design of the guide table and other components.
POINT
High speed, high frequency, high precision, long lifespan
Learn more about Zip Chain Actuator
For questions about the product, please click here
AGV・AMR
Zip Chain Actuator
Using Zip Chain Actuator in the lifting mechanisms of AGVs and AMRs contributes to a low-profile design.
POINT
Space-saving
Learn more about Zip Chain Actuator
For questions about the product, please click here
Linipower Jack
Linipower Jack are ideal for lifting heavy objects such as raw material rolls on AGVs and AMRs. Cleanroom specifications are also available.
POINT
clean
Learn more about Linipower Jack
For product inquiries, please contact us here