Troubleshooting sprocket and Pin gear drive

Pin gear drive Unit

1There is an abnormal noise
2Pin gear comes off
3Wear on the pin gear tooth side
Wear on the inside of the frame of the pinwheel or pin rack
4Rust
5Pin gear tooth fracture
6Bush fracture
7Roller breaks
8The roller does not rotate
9Uneven roller wear
回答へ
1There is an abnormal noise
Cause 1 Improper installation of pin gear, pin wheel, or pin rack Solution
  • Inspect and correct
  • Check the accuracy of pinwheel or pin rack installation
  • Checking pin gear vertical and horizontal vibration, etc.
Cause 2 Significant wear on the pin gear, pin wheel, or pin rack Solution Replace with a new one
Cause 3 No grease or insufficient grease Solution Implementing and maintaining proper lubrication
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2Pin gear comes off
Cause 1 Improper installation of pin gear, pin wheel, or pin rack Solution Inspect and correct
Correction of center distance, etc.
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3Wear on the pin gear tooth side
Wear on the inside of the frame of the pinwheel or pin rack
Cause 1 Improper installation of pin gear, pin wheel, or pin rack Solution
  • Inspect and correct
  • Check the accuracy of pinwheel or pin rack installation
  • Checking pin gear vertical and horizontal vibration, etc.
Return to list
4Rust
Cause 1 No grease or insufficient grease Solution
  • Continue proper lubrication after replacing with new parts
  • Improving the usage environment
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5Pin gear tooth fracture
Cause 1 Excessive shock load or excessive load Solution
  • Start and stop slowly
  • Review the operating conditions or select a suitable one.
  • Increase the frame number of Pin gear drive unit
Cause 2 Foreign object caught Solution Improving the usage environment
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6Bush fracture
Cause 1 Excessive shock load or excessive load Solution
  • Start and stop slowly
  • Review the operating conditions or select a suitable one.
  • Increase the frame number of Pin gear drive unit
Return to list
7Roller breaks
Cause 1 Excessive shock load or excessive load Solution
  • Start and stop slowly
  • Review the operating conditions or select a suitable one.
  • Increase the frame number of Pin gear drive unit
Cause 2 Excessive rotation speed Solution Review of operating conditions (allowable tangential speed: 50 m/min)
Cause 3 No grease or insufficient grease Solution Continue proper lubrication after replacing with new parts
Return to list
8The roller does not rotate
Cause 1 No grease or insufficient grease Solution Continue proper lubrication after replacing with new parts
Cause 2 Excessive load Solution
  • Re-selection
  • Increase the frame number of Pin gear drive unit
Cause 3 Foreign matter gets between the bush and roller Solution
  • Regularly remove foreign objects
  • Improving the usage environment
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9Uneven roller wear
Cause 1 No grease or insufficient grease Solution Continue proper lubrication after replacing with new parts
Cause 2 Excessive load Solution
  • Re-selection
  • Increase the frame number of Pin gear drive unit
Cause 3 Improper installation of pin gear, pin wheel, or pin rack Solution
  • Inspect and correct
  • Check the accuracy of pinwheel or pin rack installation
  • Check the inclination angle of the pin gear relative to the pin wheel, etc.
Return to list