technical data Large size conveyor chain Selection

2. Deciding on the conveyor type

Conveyor basic type Transported goods
countable item Chain type bulk item Chain type
Type of loading of transported goods ・Slat conveyor
Slat Conveyor
RF- [BR/BF]
RF-(NB)
RF
RF-[DBR/DBF]
・Apron/pan conveyor
Apron/Pan Conveyor
RF
RF-(KG/KA)
・Pusher conveyor ・Tow conveyor
roller coaster
Pusher conveyor/Tow conveyor<br>roller coaster
RF
RF-(NB)
NF
RF-<SR>
・Free flow conveyor
Free Flow Conveyor
RF-[VR]
RF-<SR>
RF-<TR>
・Plain chain conveyor
Plain Chain Conveyor
RF
NF
RF-(DL)
A type in which the transported item is suspended ・Trolley conveyor RF
RF-<TRO>
・Bucket elevator RF
B
・Tray elevator
Tray Elevator
RF
NF
・Fly ash bucket elevator
Fly ash bucket elevator
RF-(FB)
・Multi-story parking machine
Multi-story parking machine
RF
Dedicated chain
・Bucket type continuous unloader Special Chain
A type that moves conveyed items by pushing or friction ・Pusher conveyor
Pusher Conveyor
RF
NF
RF-(NB)
・Scraper/flight conveyor
Scraper/Flight Conveyor
RF
RF-(AM/AP)
RF-(FG/FP)
・Horizontal circulation conveyor
Horizontal Circulation Conveyor
RF
RF-(NB)
RF-<GR>
・Flow conveyor
Flow Conveyor
RF
NFX
・Drag chain conveyor WD

Note)

  • 1. For the abrasion and corrosion characteristics of the transported items, please refer to the corrosion resistance against various solvents.
  • 2. () indicates the specification code, [] indicates the roller type, and <> indicates the dedicated attachment type.

3. Deciding on the chain format

When deciding on the chain type, we first determine the transport method after understanding the properties of the transported items, and then select the most economical chain conveyor type for that purpose.

Conveyor chains can be used in the three basic formats shown in the table above, as well as other formats. Refer to the previous page to determine the chain format that best suits your application.

Points to note when deciding on chain format
  • ・The loading method is used to reduce the running resistance when transporting goods. By using the loading method, energy savings can be achieved. Bearing rollers and coil transfers are ideal.
  • - If the transported material is powder or liquid, which accelerates chain wear, make sure the structure does not allow it to come into contact with the chain.
  • - When transporting bulk item, to prevent scattering of the transported items, a sealed conveyor such as a flow conveyor is used.
  • - When transporting highly corrosive materials or using conveyor chain in a corrosive atmosphere, select the appropriate chain specifications. (See Corrosion Resistance to Various Solvents.)

4. Deciding on the roller type

Please refer to "Roller Types" in Large size conveyor chain Structure section.

5. Basic layout of conveyor chain

5.1 Horizontal transport

A catenary on return-way (bottom of the diagram) can absorb expansion and contraction caused by heat and other factors. It can be used at relatively low speeds, and the appropriate amount of sagging is usually about 10% of the span. It is difficult to use on conveyors with reversing motion.

1) On the outer side of the drive sprocket Catenary (sagging) How to make

Catenary

advantage

  • 1) Catenary tension smooths the engagement of the drive sprocket.
  • 2) When oiling the chain, it is most effective to do so at the catenary area.

2) Method without supporting return-way

No return-way support

It has a short conveyor length and can be used at low speeds.

The tension caused by the mass of the chain on return-way can cause vibrations, which can prevent smooth transport.

3) return-way is supported by a guide or roller.

return-way is supported by a guide or roller.

The chain comes into contact with the guides and rollers and articulate, which can accelerate wear and make it more susceptible to scratches.

Chain vibrations can also have a negative effect, and if conveyor length is long, they may be split and absorbed by the catenary.

4) return-way is entirely supported by the guide.

How to receive return-way with a guide

This method supports the entire return-way with rails and attaches a take-up to the driven sprocket to absorb the chain slack.It can also be used when there is reverse rotation.

However, since the catenary is not located at the point where it exits the drive sprocket, the chain must be periodically adjusted with a take-up to remove any tension.

Note: Please be careful not to overtighten the take-up as this can cause the chain to wear out faster.

5) Example where return-way is upward

How to receive return-way with a guide

5.2 Vertical conveyance

If the machine is to be stopped while loaded, a brake or a "Tsubaki backstop cam clutch" must be installed in the drive section to prevent reverse rotation.

Note: Be careful not to overtighten the take-up as this can cause the chain to wear out faster.

In the case of vertical transport

5.3 Inclined transport

In case of inclined transport

5.4 When the axis is vertical

When the axis is vertical

When the shaft is vertical, such as for horizontal circulation, attach guide rollers to the chain to ensure smooth movement of the chain.

Important points to note when using conveyor chains
  • - To prevent the chain from stretching during use, lubricate it. A lubricant with a viscosity of approximately ISO VG100-150 (SAE30-40) is appropriate. Apply oil by dripping or brushing, ensuring that the oil penetrates between the pins, bushings, and rollers, taking care to avoid metal-to-metal contact. For more information, please see the lubrication page.
  • - Make sure the sprocket shaft is correctly parallel.
  • - At least three sprocket teeth must be engaged with the chain.
  • - Be sure to install a take-up to adjust the chain stretch.
  • - When using chains in parallel, make sure the tooth phase of both sprockets is correctly aligned.
  • ・If a new chain is installed on a sprocket with significantly worn teeth, the chain may wear out prematurely. Please refer to the installation page for details.

6. Deciding on the specifications for bulk item material transport chain

The recommended chain specifications are listed below for reference based on the chain conveyor types and chain specifications used for transporting bulk item bulk items.

Depending on the conveyed item, the situation and properties may differ from those shown in Table 1 even if the name is the same, so please take past performance into consideration and give careful consideration before deciding on the conveyor type and chain specifications.

Table 1. Conveyed items and chain specifications

  • 1. The abrasion resistance of conveyed objects decreases in the order of large → medium → small.
  • 2. Corrosivity is indicated as strong acidity, acidic, neutral, alkaline, or strong alkaline.
  • 3. When using the beauty specifications, please refer to the beauty specifications.
Transported goods Usable chain conveyor types Recommended chain
Specification Code
remarks
Name Abrasion resistance Corrosive scraper
Conveyor
flow
Conveyor
apron
Conveyor
bucket
elevator
rice Small neutral DT
barley Small neutral
wheat Small neutral
soy Small neutral
corn Small neutral
flour Small neutral
starch Small neutral
Cane (sugar cane) Small neutral DTA
Bagasse Small neutral DTA
refined sugar Small neutral SS Note) See 3.
rock salt Small neutral DT
mixed feed Small acidic
Soda ash Medium Strong alkaline
carbide Medium
Glauber's Salt Medium acidic GS
Quicklime (dry) Medium Strong alkaline DT
Slaked lime (dry) Small Strong alkaline
polyethylene Medium neutral
PVC powder Medium MT
carbon Medium neutral BT
activated carbon Medium neutral DT
Ammonium salt (dry) Small neutral
Ammonium sulfate (dry) Medium acidic
Urea powder (dry) Small neutral
Urea powder (wet) Medium Strong alkaline GS
Synthetic detergent Medium neutral DT
Plaster (wet) Medium Strong acidity GS・RT
Dolomite Medium alkaline DT Apron conveyor
DTA Series
Limestone (dried) Medium alkaline Apron conveyor
DTA Series
Clay (dry) Medium neutral BT
cement clinker large Strong alkaline CT
cement products Medium Strong alkaline CT
Wood chips (dried) Small alkaline DT
Sawdust (dry) Small alkaline DT
coal Medium acidic CT
Coke large neutral BT
alumina Medium Strong alkaline CT
Foundry sand large neutral BT
scale Medium neutral BT
Coke dust large neutral BT
Lime dust (wet) Medium acidic BT
Clinker dust large Strong alkaline BT
food waste Medium RT
Municipal waste incineration ash
(normal temperature/dry)
Small alkaline DTA
Municipal waste incineration ash
(including water)
Small alkaline RT