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Replacing belt conveyors extends life and prevents conveyed goods from slipping.

WinCS mini

Problem
Reduced labor and maintenance
Industry
Automotive industry
Purpose
Transport
product
Plastic modular chain

overview

We were using a belt conveyor to transport metal parts, but it had problems with short lifespan and slippage due to coolant adhesion. We adopted the WinCS mini, a standard conveyor that uses Plastic modular chain, in the hope of reducing conveyor maintenance man-hours and stabilizing transport.


Problem

With conventional belt conveyors, the belt would become frayed due to coolant and other factors, requiring early replacement.

There was also the problem of the transported goods slipping.


Adopted products

Top chain unit WinCS mini

Since WinCS mini is a standardized conveyor, no design is required and the conveyor can be arranged simply by selecting the model number.

This can solve problems that arise when using belt conveyors, such as time-consuming maintenance and frequent replacement due to short lifespan.


Benefits of adopting the product

Since we are transporting metal parts, we were concerned that plastic chains would easily wear down, but because a material with a low coefficient of friction is used, there is little wear on the top surface of the chain, and it has been operating without any problems.

Previously, conveyor belts were replaced approximately once a year, but by switching to WinCS mini, the need for replacement has been reduced to approximately once every four years. Furthermore, chain replacement can be completed by simply inserting and removing pins, significantly reducing the time required for maintenance.

Furthermore, with belt conveyors, rollers were installed between the conveyors to stabilize the transfer of transported goods, but this conveyor using WT1515 has a small R at the end, which solved the issue of transferring transported goods.


Tsubaki will do its utmost to support you in solving any problems you may have.

Please feel free to contact us with any concerns you may have.

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Automotive industry