Batch-off Machine

Rubber sheets coated with a release agent are dried on Large size conveyor chain with a bar attached.

Newly added advanced models with improved wear resistance and allowable tension

Tsubaki conveyor chains come in a wide range of options to meet customer needs for extending life in harsh environments with water, chemicals, and abrasive particles.

...Improved roller wear resistance

...Rust prevention

Transport conveyor drive and guide

Since the sheet transport is prone to splashing water and release agents, it is driven by a corrosion-resistant Drive chain.

We offer a variety of Drive chain that can be used in corrosive environments such as water and chemicals.

...Recommended as a life extension measure in environments where mold release agents are present.

...Recommended as a life extension measure in environments where water is present.

Transport conveyor drive and guide

Rubber materials are fed to the kneader or extruder by conveyor or cart.

Power Cylinder are electrically operated linear actuator that have a significant energy saving effect.

Because it does not consume electricity when in standby mode, it offers significant energy savings compared to hydraulic systems that use pumps or air systems that run compressors all the time.With just simple electrical wiring, it can be used for a variety of purposes, from conveyor and cart traversal to opening and closing hopper bottom covers.

Tread Cooling Conveyor

The tread, a component of the tire, is heated to a high temperature during the rolling process, so water is dripped onto it to cool it down to room temperature.

For this process, which involves cooling with a large amount of water, we recommend an all-plastic chain that drains water well and does not rust.

• Chain pitch 27.2mm, link height 8.7mm
• cut and connect and splicing can be done with just one screwdriver, allowing for partial replacement
• Plastic plugs that can be detected by metal detectors are also available

Calendar Roll

A rubber sheet that has been rolled in the previous process is pressed onto the cord layer and then re-rolled into a thin sheet with a consistent thickness.

This jack is made up of a combination of Trapezoidal Screw or Ball screw and a worm gear.

For this process, where rubber is rolled to a uniform thickness, we recommend using Trapezoidal Screw type Linipower Jack. By using a motor with a brake in combination, stable positioning, reliable load retention, and power saving effects can be achieved.

Material supply machine (cutting process)

Sheet material is cut and automatically fed into the drum that molds the tire.

This plastic chain is combined with comb-tooth plates like those found in escalator transfer sections, eliminating gaps at transfer sections.

Prevents the tip of the rubber sheet from getting caught.

Features of the WT1907-K type

• Chain pitch 19.05mm, link height 14.3mm
• All parts are made of plastic and are lightweight
• cut and connect and splicing can be done with just one screwdriver, and parts can be replaced.

Material supply machine (tip)

The table that feeds the cut pieces into the drum that molds the tire is extended and retracted.

An electric cylinder that uses Ball screw or Trapezoidal Screw.

It is extremely quiet, and the induction motor rotates the screw to move the rod forward and backward, allowing for stable speed movement.

Vulcanizer

The raw tire (green tire) is placed into a mold with a tread pattern and stamping, and then heated and pressurized.

Tsubaki's Cable Carrier (CABLEVEYOR) allow electrical cables to pass through the body, reliably supporting and guiding the cables between the moving device and the fixed end.

We offer a wide variety of products in our lineup, from small to large sizes, and in open types (TKP Series, etc.) and closed types (TKC Series, TKA Series, etc.). Closed types are also recommended for protecting cables in the harsh environments around vulcanizers.

Transport between molding and vulcanization processes

The open space in the ceiling is used to transport goods between processes.

This transport equipment travels on the ceiling, making effective use of space and enabling high-speed transport.

It also uses contactless power supply, improving reliability. Tire sizes from 13 to 20 inches can be transported. It uses a gripper that is smaller than the outer diameter of the tire, allowing for a neat layout.

Balancing Machine

The tire is rotated and centrifugal force is used to measure the balance of the axle.

Tsubaki's compact gear motors come in a diverse lineup of Gear Motor, Hypoid Motor, and Croise Motor.

You can select the most suitable series to suit your installation space, etc. It also complies with motor efficiency regulations that are rapidly advancing around the world. It is a new-generation compact gear motor that boasts energy-saving performance and high performance. (Complies with high-efficiency regulations in Japan, North America, China, South Korea, and Europe.)

• Gear Motor
  Lightweight and compact with helical gears. Motor 0.1kW to 2.2kW, reduction ratio 1/5 to 1/200
• Hypoid Motor
  Hollow shaft allows space saving. Motor 40W to 5.5kW, reduction ratio 1/5 to 1/1200
• Croise Motor
  Worm gears are used to achieve shock resistance and quietness. Motors range from 0.1kW to 3.7kW, reduction ratios from 1/10 to 1/300.

Uniformity Machine

This device rotates a fixed tire and presses a drum against it to measure the uniformity of the tire as it travels.

This is a high-performance jack that combines Ball screw, Trapezoidal Screw, and high-precision worm gear.

The uniformity machine uses Ball screw type, which is suitable for high-speed, high-frequency applications and achieves a large thrust (drum pressing force) with a small drive source.