technical data Drive chain is Drive chain?

Roller chain structure

Basic structure


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Plate

Plates are members that bear the tension applied to the roller chain during power transmission. This tension is usually a repeated load, but can sometimes be accompanied by impact. Therefore, plates are required to have not only static tensile strength, but also high fatigue strength, impact strength, and dynamic toughness.

Pin

The pins are subjected to shear and bending forces through the plate, and at the same time, when the roller chain bends and meshes with the sprocket, they form the bearing together with the bushing. Therefore, they need to have shear strength, bending strength, toughness, and wear resistance.

Bush

The bushing receives complex forces through various parts, but in particular, when it engages with the sprocket, it receives repeated impact loads through the rollers, so it must have high impact fatigue strength.In addition, it must be wear-resistant because it acts as a bearing when mated with the pin.

Roller

When a roller chain engages with a sprocket, the roller is subjected to repeated impact loads as it collides with the front teeth. After engaging, the equilibrium position of the engagement with the teeth changes depending on the amount of tension, so the roller moves along the tooth surface while being sandwiched between the tooth and bushing, and is subjected to compressive loads and frictional forces. Therefore, impact fatigue strength, compressive strength, and wear resistance are required.
Note: RS15, RS25, RS35 and RS11-SS do not come with rollers.

Inner link

Two bushings are press fit fitted into two inner plates, and rollers are fitted to the outside of the bushings so that they can rotate. The same design is used for both single- and multiple-strand chains.

Outer link and intermediate plate

outer link has two pins press fit into two outer plates. In the case of multiple strand roller chain, an intermediate plate is added to outer link. The intermediate plate of RS roller chain is slip fit (*1), while that of Super chain is press fit (*2).

The three basic dimensions *1 slip fit *2 press fit
Pitch, roller diameter, and Inner link width are the three basic dimensions of a roller chain.
When these dimensions are the same, the roller chain and sprocket are dimensionally compatible.
A fit in which there is always a gap when the shaft and hole are combined. A fit in which the hole tolerance range is completely above the shaft (pin or bushing) tolerance range. A fit that always creates interference when the shaft and hole are combined.
A fit in which the tolerance range of the hole is completely below the tolerance range of the shaft (pin or bushing).

Connecting parts

Roller chains are usually made up of many connected links and are used either as endless chains or with the ends fixed, but in either case a connecting link is required (and special connecting links are used for hanging applications, etc.).  Also, if a roller chain has an odd number of links, offset links can be used, but it is best to design it with an even number of links whenever possible.

Connecting Link

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Chain Type Connecting link name Pin
connecting link plate
Fit
Connecting link plate
Fastening method
Precautions
RS roller chain M-type connecting link slip fit spring clip
Cotter pin
Spring pin
  • - M-type connecting link plate are subjected to RC processing1).
  • - For multiple strand M-type connecting links, RS35 and above, which have connecting link plate with RC processing 1), please assemble them on the outermost side.
  • - For the colored range of kW ratings table and for hanging applications, we recommend the F-type coupling link.
  • -F-type connecting link plate is black.
F-type connecting link press fit spring clip and split pins
Spring pin
T-pin
Lambda Chain M-type connecting link slip fit spring clip
Cotter pin
  • -Can be used across the entire range of Lambda Chain kW ratings table.
  • -connecting link plate is subjected to RC processing1).
Super chain
Super-H chain
M-type connecting link slip fit Spring pin
  • -connecting link plate and intermediate plate are subjected to RC processing1).
F-type connecting link press fit Spring pin
  • - Use in harsh conditions such as transmissions with large impacts, especially transmissions with large loads or transmissions where side forces may be present.
Ultra Super chain F-type connecting link press fit Spring pin
  • - Please use the dedicated connecting links for each chain.
RS-HT chain M-type connecting link slip fit Split pin
Spring pin
  • - M-type connecting link plate are subjected to RC processing1).
F-type connecting link press fit Split pin
Spring pin
  • - Use in harsh conditions such as transmissions with large impacts, especially transmissions with large loads or transmissions where side forces may be present.
  • -F-type connecting link plate is black.
Catalogue description
Other roller chains
M-type connecting link slip fit spring clip and split pins
Spring pin
T-pins and Z-pins
  • ・Please refer to each product page.
  • - NP, NEP, KT, and SNS chains are treated with RC processing1).
Note)  
1. ring coin (RC) processing is a unique Tsubaki process that creates a plastically deformed area along the pin hole of the connecting link plate, with the aim of generating residual stress around the hole.Even with slip fit, there is no reduction in strength and the chain can be used with the same strength as the main chain.

ring coin processing

Offset Link

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Note)
1. Please refer to the dimension drawing for the types and sizes of roller chains that can be used with offset links.
2. The transmission capacity and maximum allowable load of offset links may be lower than that of the main chain.