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waste incineration plant
Crushing and sorting / Recycling

Tsubaki's solutions are also being used in general waste disposal.
From receiving bulky waste to transporting ash and turning it into slag, Tsubaki products are used in every stage of the waste treatment plant. Our products, with their optimal specifications, contribute to environmental protection and recycling.

Waste supply and transport conveyor / Crusher input conveyor

Large size conveyor chain for receiving and supplying conveyors

This conveyor chain is specifically designed for the initial conveyor that transports the collected waste.

We have implemented measures to prevent wear and tear from various types of waste, as well as impact during loading.

More information about Large size conveyor chain

Conveyor chain FB specifications

This conveyor chain is ideal for preventing chain stretching.

The solid lubricant pressed between the chain pins and bushings, along with the sealing mechanism between links, suppresses chain wear and elongation (pitch elongation), achieving more than double the wear life of conventional products.

Learn more about the conveyor chain FB specifications

Bearing Roller Conveyor Chain

Our unique structure incorporates cylindrical bearing inside the rollers. Dust-resistant, water-resistant, and Lube-free versions are also available. This solves problems such as stick-slip phenomenon that were difficult to address with conventional conveyor chains.

Function of bearing rollers
  • Reduced chain running resistance (1/3 of general-purpose conveyor chains)
  • Significant increase in roller load capacity
The effect of bearing rollers
  • Reduced chain tension and required power.
  • Preventing jerking during long-conveyor length, low-speed operation.
  • Suppression of roller rotation failure and reduction of rail friction
  • Improved wear life (between bushing and roller)

More information on Bearing Roller Conveyor Chain

For product inquiries, please contact us here

Large conveyor sprocket Smart Replaceable series

In locations where the equipment layout makes it difficult to install or remove sprockets, this system allows for sprocket replacement without removing bearing components around the shaft, thus reducing labor and costs.

For more information about this product, please contact us.

Type Split Type Ring replacement teeth type Block replacement tooth type
Features
  • A sprocket that is split into two parts with no gap in the shaft hole.
  • Tighten the bolts on the hub to install.
  • The split sprocket can be replaced without removing other parts.
  • Compatible with all roller types
  • The ring-shaped replacement teeth are fastened to the mounting base with bolts and nuts.
  • The teeth can be replaced without removing the mounting base from the shaft.
  • Compatible with all roller types
  • The block-shaped replacement teeth are fastened to the mounting base with bolts and nuts.
  • The replacement teeth of the block can be replaced without removing the mounting base.
  • Each replacement tooth has the lightest weight and is the easiest to handle.
Indicator pins

This sprocket features a wear limit mark that allows you to see the lifespan at a glance. This makes inspection by the customer easy and significantly reduces inspection time and labor.

waste incineration plant
Waste incineration facility

Tsubaki products are also used in incineration facilities.
Electric cylinder Power Cylinder are used in various hopper platforms (dumping boxes), cam clutch boxes in forced-air blowers, and large-scale conveyors designed for special applications are used for transporting fallen ash and slag.

Large size conveyor chain that play an active role in ash transport conveyors.

Ash transport conveyor

Fly ash transport conveyor

This conveyor chain is specifically designed for use in conveyors that transport bottom ash and fly ash.

We offer a lineup of specifications to address chain bending caused by wet and dry ash processing, roller rotation problems, corrosion and wear prevention, and more. We contribute to overall cost reduction by providing solutions tailored to your budget.

Problems and countermeasures due to operating environment - Problem solving with Tsubaki conveyor chains -

Wet ash transport

We recommend using environmentally resistant conveyor chains.

       
       

The roller is very loose!

Between pin and bush

Corrosion-resistant specification RT

If the roller does not rotate, we will propose a specification with the optimal clearance setting for RT specifications.

Further improvement in lifespan

AM/AP specifications

  • Corrosion-resistant materials are used.
  • Optimal clearance setting

The chain stretches quickly!

Between pin and bush

Corrosion-resistant specifications MT

If the flex is poor, we will propose a specification with clearance settings optimized for MT Series.

Further improvement in lifespan

FP specifications

  • Corrosion-resistant materials are used.
  • Optimal clearance setting

Dry ash transport

We recommend using a heavy-duty conveyor chain.

       
       

The roller is very loose!

Between pin and bush

Corrosion-resistant ATA Series

Compared to AT Series, the wear resistance between the bush and roller is twice as good.

If the rollers are not rotating, we will propose a specification with the optimal clearance setting for AT/ ATA Series.

Further improvement in lifespan

AA/AG specifications

  • Countermeasures against bending defects and roller rotation defects
  • Optimal clearance setting

The chain stretches quickly!

Between pin and bush

Corrosion-resistant specifications CT/BT

If the bending is poor, we will propose a specification with the optimal clearance setting for CT/ BT Series.

Further improvement in lifespan

FB/FG specifications

  • FB specification: Twice the wear life of BT Series
  • FG specification: Countermeasures against bending defects and roller rotation defects.

More information about Large size conveyor chain

For product inquiries, please contact us here

Conveyor chain for slag transport conveyors

This conveyor chain is specifically designed for conveyors that transport slag, which is produced by melting and solidifying waste materials and ash. It incorporates measures to prevent wear caused by molten slag and corrosion caused by changes in water quality (pH value).

Conveyor chain YP specification

More information about Large size conveyor chain

For product inquiries, please contact us here

Various hopper platforms (dumping boxes) -Power Cylinder T series -

Power Cylinder T series is a high-thrust electric cylinder that can be used with AC (alternating current) power. A wide range of models are available to suit various applications, thrust requirements, and speeds. Special brake motors, such as heat-resistant versions, are also available for high-temperature environments.

Advantages of using Power Cylinder
  • All models feature a brake motor, ensuring reliable load holding for safe operation.
  • Even under high-speed and high-frequency conditions, the use of high-efficiency Ball screw ensures a long service life.

Learn more about Power Cylinder T Series

For product inquiries, please contact us here

Forced-air blower - Cam clutch box -

A cam clutch box is a type designed for continuous high-speed idling, with the cam clutch housed within a case. It is also suitable for energy-saving fans and power recovery pumps.

Cam clutch box installation example

turbine

Reducers

Cam clutch A

Blower

Cam clutch B

motor

When the main motor drives the fan, cam clutch B engages and cam clutch A rotates freely. When the steam turbine drives the fan using excess steam, the opposite occurs.

Learn more about the cam clutch box

For product inquiries, please contact us here

Tsubaki's gear motor combines long lifespan and compact design.

Tsubaki's gear motors are used in screw conveyor drives and raw material quantitative feeding machines.

It features a filter design (input oil seal section) that prevents the intrusion of gear Wear debris and extends the lifespan of the oil seal, among other high-grade quality features that meet modern needs.

Learn more about gear motors

For product inquiries, please contact us here

Quickly detect conveyor system abnormalities and propose accident prevention -Shock Relay & Shock Monitor-

Tsubaki's Shock Relay and Shock Monitor are housed in a control panel, preventing contamination from wood chips and other debris, thus ensuring reliable overload protection.

Shock Relay

A wide range of models are available, from multi-functional models to economy models.

It detects overcurrent caused by overload and outputs a relay signal to protect the device.

Shock Monitor

It uses a power sensing method to detect overloads more precisely and can also be used as a sensor.

It is ideal for detecting overloads on low-speed conveyors and can automatically adjust the overload detection level according to the conveying volume.

Learn more about electrical overload protective device

For product inquiries, please contact us here

Cam clutch for preventing reverse rotation at low speeds on conveyors

  • Thorough dust prevention measures
  • High reliability thanks to dedicated cams

Learn more about Cam Clutches

For product inquiries, please contact us here

waste incineration plant
Related Products

The NFV Flight Conveyor is a tough and easy-to-use conveyor that can easily transport not only general powders and granules, but also materials that are difficult to transport or have strong adhesive properties, and can accommodate a variety of layouts.
Its applications have been expanding more and more in recent years.

Conveying of powders and granules - Tsubaki NFV Flight Carrier -

Structure and transport principles

The flights, mounted on two chains inside a sealed case, reliably transport goods using the principles of a flow conveyor in the horizontal section and a bucket elevator in the vertical section.

Flexible layout

You can plan various layouts, such as horizontal (inclined), horizontal + vertical (inclined), and horizontal + vertical (inclined) + horizontal.

It offers flexibility in input and output.

Multiple input and output ports can be provided in the horizontal section.

Compact and economical

Because the transport cross-section is small and the transported material is supplied and discharged in the horizontal section, the equipment can be arranged very compactly within the building, and installation work is simple.

Use the optimal conveyor chain

Conveyor chains are a crucial component of conveyors. Based on our many years of experience, we use the most suitable chains for flight conveyors.

Easy to maintain and inspect.

The design features one-touch windows in key locations and a modular design for easy maintenance and inspection.

Dustproof/waterproof structure

The aircraft has a completely sealed structure, so there is no risk of loss due to the scattering of transported goods or contamination due to dust leakage. Furthermore, it can be installed outdoors as is.

Learn more about NFV flight carriers

For product inquiries, please contact us here