Inspection and diagnosis
[Applicable products]
- Large size conveyor chain
- Small size conveyor chain
- Drive chain
- Sprocket and Pin gear drive
- Cable Carrier (CABLEVEYOR)
- Synchronous Belts and pulleys
- Plastic modular chain
- Top chain
- Plastic block chain
Regular inspections are necessary to ensure stable operation of equipment.
Our dedicated staff will visit your site, inspect and diagnose the condition of the product in question, and submit a report of the inspection results.
Are you having trouble with these issues?
- I would like to know the condition of the product and when it should be replaced.
- I want to know how to extend my lifespan.
- If there is a problem with the applicable product you are using, you would like to know the cause.
TSUBAKI inspection and diagnosis
- Our dedicated staff will measure the actual item and visually inspect it to determine whether replacement is necessary.
- We will make a comprehensive assessment of the condition of the chain and sprocket area and estimate the problem area.
- We will propose maintenance methods for the target products and countermeasure specifications.
Customer benefits
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Replacement plan
Can be erectedWe will create a list of past inspection results and replacement history and provide you with a guide for when to replace the parts.
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Preventive maintenance
canThis allows you to understand the status of the target product and the details of the problem, reducing unexpected shutdowns and contributing to stable operation.
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The entire factory
Products
Can be understoodThis allows products to be shared between factories, other departments, and other facilities.
Inspection and diagnosis flow
1. Check the inspection details
We will confirm in advance the inspection details and number of units you would like inspected.
We will ask you in advance about any current problems you may have or any concerns you may have while using the product.
2. Conducting inspections
- ・Our dedicated staff will inspect the applicable products at the customer's factory.
- ・Record the measurement values, appearance, and other conditions, and submit a report.
Main inspection items
Large size conveyor chain
- Clearance between bush and roller
- Roller outer diameter
- Chain pitch (wear elongation)
- Link plate thickness and width
- Appearance (corrosion, adhesions, etc.)
Small size conveyor chain
- Roller outer diameter
- Chain pitch (wear elongation)
- Link plate thickness and width
- Appearance (corrosion, adhesions, etc.)
Drive chain (roller chain)
[Major inspection items]
- Roller outer diameter
- Chain pitch (wear elongation)
- Pin rotation
- Appearance (corrosion, adhesions, etc.)
Sprocket
[Major inspection items]
- Tooth profile (tooth surface)
- Tooth width (tooth side)
- Appearance (corrosion, adhesions, etc.)
Top chain
[Major inspection items]
- Chain pitch elongation (wear elongation)
- Top plate thickness and link height
- Appearance (corrosion, deformation, chipping, etc.)
3. Explanation of the inspection report
- ・Our dedicated staff will diagnose the inspection results and explain the condition of the affected product.
- ・We can also propose products with countermeasure specifications.
List
We will create a list of your equipment names and applicable product model numbers.
By creating a list of the changes in evaluations during inspections and replacement history, you can use it to plan replacement times.
report
We will create a report that includes the measurements, photos, condition, evaluation, comments, etc. of the target products of each facility.
For equipment undergoing ongoing inspections, we can also submit a report showing the progress of wear over time.
If you are considering using this service outside of Japan, the service content may vary depending on the location.
Please contact your nearest overseas office via the link below.