Sprockets for sludge collectors: ACP, ACR, and ACS types

This is a sprocket for sludge scrapers used in settling tanks at water treatment facilities.

Features

  • We offer a lineup of replaceable tooth types (replaceable block and ring teeth), which significantly reduces replacement labor and reduces parts costs and waste by replacing only the sprocket or worn part without the need to disassemble the shaft, contributing to improved maintenance efficiency, cost reduction, and waste reduction.

Catalogs and Instruction Manuals

Model number display example

ACP type sprocket

ACP04152 - 1C 11T - RK

Applicable chain size



Number of teeth

type
No symbol: Integrated type (Square hub assembly type)
RK: Ring replacement teeth (D-split type)
No. of strands and hub type

ACR type sprocket

ACR810 - 1C 11T Q - BK

Applicable chain size



Number of teeth

Tooth tip hardening treatment

type
No symbol: Integrated type
BK: Tooth block replacement teeth
RK: Ring replacement teeth (D-split type)
No. of strands and hub type

ACS type sprocket

ACS13078W - 1C 11T Q - BK

Applicable chain size



Number of teeth

Tooth tip hardening treatment

type
No symbol: Integrated type
BK: Tooth block replacement teeth
RK: Ring replacement teeth (D-split type)
No. of strands and hub type

  • 1. Select the sprocket shape type from the table below.
  • Structure Specification Code
    Integrated type No symbol
    Two-piece unit (C-split type) TS
    Tooth Block Replacement Teeth BK
    Ring replacement teeth (D-split type) RK
  • 2. The material combinations are as shown in the table below.
  • *If the tooth material is SCS2 or FCD600, the tooth tip is hardened.
    Structure Material
    Hub and arm parts Casting structure SCS2、FCD600、SCS13
    Welded structure SS400 + S25C (hub and arm)
    Teeth Integrated type/TS (C-split type) SCS2 or FCD600
    RK (D-split type) Choose between SCS2 or resin.
    BK (tooth block replacement teeth) SCS2
  • 3. If the distribution of hub length is different on the left and right, please specify each dimension.
  • 4. Painting specifications will vary depending on the government agency you specify, so please be sure to refer to the customer's specifications before providing instructions.
    Our standard specifications for pilot bore are coated with zinc-rich primer once, while finished holes are coated with zinc-rich primer once and epoxy resin twice.
    Resin, SCS13, and stainless steel 300 series are unpainted. All are coated with pre-vin oil on the shaft bore and hub end face.
  • 5. Please provide drawings or other information to clarify the specifications.

Product List

  • [Product Precautions]
  • - When ordering, please specify the drive shaft diameter, key dimensions, sleeve outer diameter dimensions of the driven shaft, and hub dimensions.
    ・The standard number of teeth is listed, but we can also manufacture gears with other numbers of teeth than those listed above. Please contact us separately.
    - If the chain roller material is stainless steel 300 series or resin, the sprocket will be a special specification.
    ・For Square hub assembly, please specify the finishing hole. The maximum shaft diameter for the finishing hole is 160 mm.
        The dimensions shown are for reference only and are not standard product dimensions. When requesting a quote, please specify the dimensions and number of teeth for each item, or attach a drawing.
    ・The dimensions listed are nominal dimensions and may differ from the actual dimensions.
    - Only C type is available for tooth counts of 25 or less.
Integrated type Integrated type (Square hub assembly type) Tooth Block Replacement Teeth Ring replacement teeth (D-split type)

ACP type (For information on ACP type chains, click here)

Applicable chain size Sprocket model number Type Pitch
P
Number of teeth Outer diameter
ΦDO
Pitch circle
diameter
ΦDP
tooth width
T
Hub dimensions (reference values) pilot bore
d
(Reference value)
Shaft diameter
(Reference value)
Estimated
mass
kg
DXF Drawing
3D CAD data
PDF Drawings
Diameter ΦDH Long L
ACP04152 ACP04152-1C11T Square hub integrated type 152.4 11 575 540.9 28 240 140 - - - DXF・3DCAD Please contact us
ACP04152P ACP04152P-1C11T Replacement ring teeth (resin teeth) 152.4 11 575 540.9 28 210 140 90 130 64 Please contact us Please contact us

ACR type (For information on ACR type chains, click here)

Applicable chain size Sprocket model number Type Pitch
P
Number of teeth Outer diameter
ΦDO
Pitch circle
diameter
ΦDP
tooth width
T
Hub dimensions (reference values) pilot bore
d
(Reference value)
Shaft diameter
(Reference value)
Estimated
mass
kg
DXF Drawing
3D CAD data
PDF Drawings
Diameter ΦDH Long L
ACR810 ACR810-1C11TQ Integrated type 152.4 11 565 540.9 18 210 140 90 130 47 DXF・3DCAD Please contact us
ACR810-1C11TQ-BK Block replacement teeth 152.4 11 565 540.9 18 210 140 90 130 47 DXF・3DCAD Please contact us
ACR810-1C11TQ-RK Ring replacement teeth (D-split type) 152.4 11 565 540.9 18 210 140 90 130 47 Please contact us Please contact us
ACR810SS ACR810SS-1C11TQ Integrated type 152.4 11 565 540.9 18 200 130 80 125 55 DXF・3DCAD Please contact us
ACR810SS-1C11TQ-BK Block replacement teeth 152.4 11 565 540.9 18 200 130 80 125 55 DXF・3DCAD Please contact us
ACR810SS-1C11TQ-RK Ring replacement teeth (D-split type) 152.4 11 565 540.9 18 200 130 80 125 55 Please contact us Please contact us
ACR815 ACR815-1C11TQ Integrated type 152.4 11 567 540.9 22 210 140 90 130 53 DXF・3DCAD Please contact us
ACR815-1C11TQ-BK Block replacement teeth 152.4 11 567 540.9 22 210 140 90 130 53 DXF・3DCAD Please contact us
ACR815-1C11TQ-RK Ring replacement teeth (D-split type) 152.4 11 567 540.9 22 210 140 90 130 53 Please contact us Please contact us
ACR816 ACR816-1C11TQ Integrated type 152.4 11 566 540.9 22 210 140 90 130 53 DXF・3DCAD Please contact us
ACR816-1C11TQ-BK Block replacement teeth 152.4 11 566 540.9 22 210 140 90 130 53 Please contact us Please contact us
ACR816-1C11TQ-RK Ring replacement teeth (D-split type) 152.4 11 566 540.9 22 210 140 90 130 53 Please contact us Please contact us
ACR819 ACR819-1C11TQ Integrated type 152.4 11 570 540.9 22 210 140 90 130 53 DXF・3DCAD Please contact us
ACR819-1C11TQ-BK Block replacement teeth 152.4 11 570 540.9 22 210 140 90 130 53 DXF・3DCAD Please contact us
ACR819-1C11TQ-RK Ring replacement teeth (D-split type) 152.4 11 570 540.9 22 210 140 90 130 53 Please contact us Please contact us

ACS type (Click here for information on ACS type chains)

Applicable chain size Sprocket model number Type Pitch
P
Number of teeth Outer diameter
ΦDO
Pitch circle
diameter
ΦDP
tooth width
T
Hub dimensions (reference values) pilot bore
d
(Reference value)
Shaft diameter
(Reference value)
Estimated
mass
kg
DXF Drawing
3D CAD data
PDF Drawings
Diameter ΦDH Long L
ACS13078W ACS13078W-1C11TQ Integrated type 78.11 11 300 277.3 22 140 110 60 85 15 DXF・3DCAD Please contact us
ACS13078W-1C11TQ-BK Block replacement teeth 78.11 11 300 277.3 22 140 110 60 85 15 Please contact us Please contact us
ACS13078W-1C11TQ-RK Ring replacement teeth 78.11 11 300 277.3 22 140 110 60 85 15 Please contact us Please contact us
ACS13103W ACS13103W-1C11TQ Integrated type 103.2 11 390 366.3 22 150 110 50 90 22 DXF・3DCAD Please contact us
ACS13103W-1C11TQ-BK Block replacement teeth 103.2 11 390 366.3 22 150 110 50 90 22 DXF・3DCAD Please contact us
ACS13103W-1C11TQ-RK Ring replacement teeth 103.2 11 390 366.3 22 150 110 50 90 22 Please contact us Please contact us
ACS13152W ACS13152W-1C11TQ Integrated type 152.4 11 565 540.9 22 150 130 60 90 36 DXF・3DCAD Please contact us
ACS13152W-1C11TQ-BK Block replacement teeth 152.4 11 565 540.9 22 150 130 60 90 36 DXF・3DCAD Please contact us
ACS13152W-1C11TQ-RK Ring replacement teeth 152.4 11 565 540.9 22 150 130 60 90 36 Please contact us Please contact us
ACS15152W ACS15152W-1C11TQ Integrated type 152.4 11 565 540.9 22 170 130 60 105 44 DXF・3DCAD Please contact us
ACS15152W-1C11TQ-BK Block replacement teeth 152.4 11 565 540.9 22 170 130 60 105 44 DXF・3DCAD Please contact us
ACS15152W-1C11TQ-RK Ring replacement teeth 152.4 11 565 540.9 22 170 130 60 105 44 Please contact us Please contact us
ACS19152W ACS19152W-1C11TQ Integrated type 152.4 11 565 540.9 25 210 140 80 130 51 DXF・3DCAD Please contact us
ACS19152W-1C11TQ-BK Block replacement teeth 152.4 11 565 540.9 25 210 140 80 130 51 DXF・3DCAD Please contact us
ACS19152W-1C11TQ-RK Ring replacement teeth 152.4 11 565 540.9 25 210 140 80 130 51 Please contact us Please contact us
ACS25152W ACS25152W-1C11TQ Integrated type 152.4 11 570 540.9 25 210 140 80 130 51 DXF・3DCAD Please contact us
ACS25152W-1C11TQ-BK Block replacement teeth 152.4 11 570 540.9 25 210 140 80 130 51 DXF・3DCAD Please contact us
ACS25152W-1C11TQ-RK Ring replacement teeth 152.4 11 570 540.9 25 210 140 80 130 51 Please contact us Please contact us
ACS35152W ACS35152W-1C11TQ Integrated type 152.4 11 570 540.9 32 210 140 80 130 62 DXF・3DCAD Please contact us
ACS35152W-1C11TQ-BK Block replacement teeth 152.4 11 570 540.9 32 210 140 80 130 62 DXF・3DCAD Please contact us
ACS35152W-1C11TQ-RK Ring replacement teeth 152.4 11 570 540.9 32 210 140 80 130 62 Please contact us Please contact us