プラスチックモジュラーチェーンWT2515G-W形 主要諸元
WT2515G-W
Features
- ・幅85ｍｍと170ｍｍのモジュールリンクの組合せでチェーンを構成しています。
- ・ピン抜け止めはプラグ方式を採用。チェーンの連結・分解等メンテナンスが容易です。
- ・蛇行防止アタッチメント付で蛇行の心配がありません。
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DXF Drawing data
Please refer to the table below
(Click here for a list of DXF data)
Catalogs and Instruction Manuals
Major Specifications, price, delivery
| Chain pitch mm | Open area rate % | Backbend radius mm |
|---|---|---|
| 25.4 | 2 | 25 |
Standard Series
| specification (  Click the series for more information. ) |
Specification Code | Appearance color | Availability | maximum allowable tension kN/m |
chain Approximate mass kg/m 2 |
Allowable Speed m/min |
Operating temperature range °C |
Pin Material | プラグ材質 | プラグ外観色 | Allowable load graph | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| With lubrication | No lubrication | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Standard series (with electrostatic preventive) |
none | gray | △ | 12.8 | 8.6 | 50 | 50 | -20～(60)80 | Special engineering plastics | Polyacetal | Yellow | Display Allowable load graph | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| Standard series (with electrostatic preventive) |
B | blue | △ | 12.8 | 8.6 | 50 | 50 | -20～(60)80 | Special engineering plastics | Polyacetal | Yellow | Display Allowable load graph | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| Standard series (with electrostatic preventive) |
BL | Sky Blue | △ | 12.8 | 8.6 | 50 | 50 | -20～(60)80 | Special engineering plastics | Polyacetal | Yellow | Display Allowable load graph | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| Low friction and wear resistance |
LFW | white | △ | 12.8 | 8.6 | 50 | 50 | -20～(60)80 | Special engineering plastics | Polyacetal | Yellow | Display Allowable load graph | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| Low friction and wear resistance |
LFG | green | △ | 12.8 | 8.6 | 50 | 50 | -20～(60)80 | Special engineering plastics | Polyacetal | Yellow | Display Allowable load graph | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| Low friction and wear resistance |
LFB | Brown | △ | 12.8 | 8.6 | 50 | 50 | -20～(60)80 | Special engineering plastics | Polyacetal | Yellow | Display Allowable load graph | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| Low friction and wear resistance |
CB | blue | ○ | 12.8 | 8.6 | 50 | 50 | -20～(60)80 | Special engineering plastics | Polyacetal | Yellow | Display Allowable load graph | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| Advanced Low Friction / Wear Resistant |
ALF | Light blue | ○ | 12.8 | 8.6 | 50 | 50 | -20～(60)80 | Special engineering plastics | Polyacetal | Yellow | Display Allowable load graph | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| low friction |
NLF | Dark Gray | △ | 12.8 | 8.6 | 50 | 50 | -20～(60)80 | Special engineering plastics | Polyacetal | Yellow | Display Allowable load graph | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| low friction |
WR | Dark Green | △ | 12.8 | 8.6 | 50 | 50 | -20～(60)80 | Special engineering plastics | Polyacetal | Yellow | Display Allowable load graph | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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High-performance series
| specification ( Click the series for more information. ) |
Specification Code | Appearance color | Availability | maximum allowable tension kN/m |
chain Approximate mass kg/m 2 |
Allowable Speed m/min |
Operating temperature range °C |
Pin Material | プラグ材質 | プラグ外観色 | Allowable load graph | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| With lubrication | No lubrication | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Low friction and wear resistance |
HG | Navy Blue | ○ | 12.8 | 8.6 | 50 | 50 | -20～(60)80 | Special engineering plastics | Polyacetal | Yellow | Display Allowable load graph | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| high temperature |
HTW | white | △ | 6.4 | 5.7 | 50 | 50 | 5～105 | polypropylene | polypropylene | blue | － | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| conductive |
E | black | △ | 9.0 | 8.6 | 50 | 50 | -20～(60)80 | Special engineering plastics | Polyacetal | Yellow | － | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| Antibacterial and antifungal |
MWS | cream | △ | 12.8 | 8.6 | 50 | 50 | -20～(60)80 | Special engineering plastics | Polyacetal | Yellow | － | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| medium friction (For dry conditions only) |
MF | Yellow | △ | 9.47 | 8.6 | - | 50 | -20～80 | Special engineering plastics | Polyacetal | Yellow | － | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| UV resistant |
UVR | Light gray | △ | 12.8 | 8.6 | 50 | 50 | -20～(60)80 | Special engineering plastics | Polyacetal | Yellow | － | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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注記
1.「○」：注文生産品、「△」：注文生産品（都度見積品）。
上記チェーン仕様表に記載の無い仕様については製作できません。
2.最大許容張力は室温（20℃）における値で、チェーン幅全体に均一に張力が作用した場合のものです。
使用される条件（温度・速度など）により異なるため、チェーンの能力線図を参照ください。
上記チェーン仕様表の最大許容張力はチェーン幅1mに合わせて、（検討されるチェーン幅X）×（チェーン幅1mの最大許容張力）にて算出してください。
3.使用温度範囲の(カッコ内数値)はウェット条件の場合です。
4.チェーン幅は85mm単位が標準編成です。カタログに掲載しているチェーン幅以上も製作いたします。
特殊幅の編成およびチェーン幅3230mm以上に関しては、当社までお問い合わせください。
5.チェーン幅Xは呼称幅であり、実際の幅は標準シリーズで-0.3%（20℃時）程度です。
またチェーン幅は温度変化によって膨張、収縮します。膨張、収縮は20℃を基準として標準シリーズは0.00012/℃、高温（HTW）仕様は0.00011/℃です。
6.WT2515G-W形のチェーン幅85㎜は、固定幅タイプWT2515G-M330もご使用いただけます。
Details of applicable specifications
| Specification | Specification Code | General-purpose | Reduces the generation of Wear debris | Low friction (smooth sliding) | High friction (prevent slipping) | Resistant to chemicals (resistant to corrosion) | High-speed driving | Used in high temperature environments | Used in low temperature environments | Use in dry conditions only | Excellent conductivity | Shock resistant | UV resistant | Prevent the growth of fungi | Debris can be detected by metal detection | |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| standard series | Normal | none | ● | ▲ | ● | |||||||||||
| B | ● | ▲ | ● | |||||||||||||
| BL | ● | ▲ | ● | |||||||||||||
| Low Friction Anti-Wear | LFW | ● | ● | ● | ||||||||||||
| LFG | ● | ● | ● | |||||||||||||
| LFB | ● | ● | ● | |||||||||||||
| Low Friction Anti-Wear | CB | ● | ● | ● | ||||||||||||
| Advanced Low Friction Wear Resistant | ALF | ● | ◎ | |||||||||||||
| low friction | NLF | ● | ● | |||||||||||||
| low friction | WR | ● | ▲ | |||||||||||||
| High functionality series |
Low Friction Anti-Wear | HG | ◎ | ● | ||||||||||||
| high temperature | HTW | ● | ● | ● | ||||||||||||
| conductive | E | ● | ||||||||||||||
| Antibacterial and antifungal | MWS | ● | ● | ● | ||||||||||||
| 中摩擦 (ドライ) |
MF | ● | ● | |||||||||||||
| UV resistant | UVR | ● | ||||||||||||||
- Note) ◎: Excellent, ●: Good, ▲: Fair
Applicable sprocket
*Click on the model number to display detailed information. Click on the image to enlarge.
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適用アイドラスプロケット
*Click on the model number to display detailed information. Click on the image to enlarge.
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Applicable Plastic rail
*Click on the model number to display detailed information. Click on the image to enlarge.
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This Plastic rail is not heat-resistant or chemical-resistant. |
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Standard Series [Specification code: None, G, W, B, BL, A]
General-purpose polyacetal used for chain links
Appearance color: Gray
Appearance color: White
Appearance color: Blue
Appearance color: Sky blue
- ■ General-purpose type
- It is suitable for general use as it uses general-grade polyacetal resin with excellent mechanical properties.
- ■ Anti-static
- It has an antistatic function that prevents the adhesion of dust and Wear debris caused by static electricity.
(Appearance color: Gray, Blue, Green, Sky Blue only) Note 2
- Note: 1. Products with the specification code "None," "B," or "G" include those that do not comply with the Food Sanitation Act (Ministry of Health and Welfare Notification No. 370). For more information, please click here.
- Note 2: Some products have specification codes. Please refer to Product Info for details.
- Note 3. Please refer to each product page for the exterior color and whether or not it has anti-static functionality.
- Note 4: There are some products that are not described as "Standard Series," such as Plastic Roller Tables and Plastic Universal Chains.
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Low Friction / Anti-Wear resistance [Specification code: LF]
Low Friction / Anti-Wear polyacetal chain links
Appearance color: White [LFW]
Appearance color: Green [LFG]
Appearance color: Brown [LFB]
■ Purpose
- Can be used for a variety of purposes
- When the operating conditions are severe (high speed, high tension), the chain wears out quickly, and the chain replacement cycle is short under Standard Series
- When the line pressure is high and you particularly want to prevent scratches on the product
- ■ Protection of transported items
- Reduces line pressure and scratches to the products during accumulation due to its coefficient of friction 14% to 45% lower than compared to Standard series
- ■ Long life (compared to Standard Series)
- Due to the reduction in chain tension, the chain life is improved by 1.2 to 2 times compared to Standard Series.
- ■ Smooth branching and collection of transported items
- ■ Reduction in power requirements
- ■Wear elongation performance of Standard Series, LF and ALF specifications
-
- Note)
Products with the specification code "LFB" include those that do not comply with the Food Sanitation Act (Ministry of Health and Welfare Notification No. 370). For more information, please click here.
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Low Friction / Anti-Wear resistance [Specification code: CB]
Chain links made of special Low Friction / Anti-Wear polyacetal
Appearance color: Blue [CB]
■ Purpose
- When the line pressure is high and you particularly want to prevent scratches on the product
- Note)
Since it contains a silicone-based lubricant, do not use it in areas where there is a risk of print bleed during the printing process or under conditions where silicone has an adverse effect.
- ■ Protection of transported items
- Reduces line pressure and scratches to the products during accumulation due to its lower coefficient of friction compared to Standard series.
- ■ Smooth branching and collection of transported items
- ■ Reduction in power requirements
- ■ Only the following chain types are applicable.
-
- WT2515G-M, WT2515-W, WT2515G-W, WT2515F-W, and TTUPM838H models only
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Advanced low friction/wear resistant [Specification code: ALF]
Chain links made of ultra-Low Friction / Anti-Wear polyacetal
Appearance color: Light blue [ALF]
■ Purpose
- A process before the packaging machine where lubricants cannot be used Wear debris are unacceptable
- Dry lubricated processes in the beverage industry
- Conveyor with accumulation
- Beverage industry, inspection machine/printing conveyor, single filer, and other processes with high chain speeds
- Note: 1. This product contains a silicone-based lubricant, so do not use it in areas where there is a risk of print repelling during the printing process or under conditions where silicone may have an adverse effect.
- Note 2: ULF series had discontinued since October 2018.
- ■ Protection of transported items
- This is our original material developed by blending a silicone-based lubricant for the purpose of dry conveyance.While maintaining the same friction coefficient as the previous ULF specification, it significantly reduces the amount of Wear debris generated under unlubricated conditions.
- ■ Smooth branching and collection of transported items
- ■ Reduction in power requirements
- ■ Comparison of wear with the old ULF specification
-
- *The graph above shows the results of our internal testing. The wear volume of the old ULF specification is set as 100 (standard).
- *ALF specifications reduce the generation of Wear debris, especially for Plastic rail, compared to the old ULF specifications. If you want to further reduce the generation of Wear debris we recommend using Plastic rail Low Friction / Wear resistant (PLF).
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Low friction specification [Specification code: NLF]
Low-friction polyacetal chain links
Appearance color: Dark gray [NLF]
■ Purpose
- Can be used for a variety of purposes
- When the line pressure is high and you particularly want to prevent scratches on the product
- ■ Protection of transported items
- Reduces line pressure and scratches to the products during accumulation due to its coefficient of friction 10% to 30% lower than compared to Standard series
- ■ Smooth branching and collection of transported items
- ■ Reduction in power requirements
- * Allowable tension is the same as Standard Series.
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Low friction specification [Specification code: WR]
Corrosion-resistant polyacetal used for chain links
Appearance color: Dark Green [WR]
■ Purpose
- When using chemicals such as sodium hypochlorite
- When the line pressure is high and you particularly want to prevent scratches on the product
- ■ Protection of transported items
- Reduces line pressure during accumulation due to its coefficient of friction 7% to 28% lower than compared to Standard series Minimize scratching to conveyed products
- ■ Corrosion resistance
- It has improved corrosion resistance to sodium hypochlorite and other substances, making it suitable for beverage and food conveyors.
- ■ Smooth branching and collection of transported items
- ■ Reduction in power requirements
- Allowable tension is the same as Standard Series.
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Heat-resistant and high-speed specifications [Specification code: KV]
Special engineering plastic used for chain links
Appearance color: Black [KV150, KV180, KV250]
■ Purpose
- Transporting solar panel lamination processes
- Transporting printed circuit boards after they have come out of the drying oven
- Transport inside the shrink furnace
- Transporting rice cookers
- Conveying at the exit of the bread oven
- Transport in various drying ovens
- Transport during the process of cleaning with hot water and highly concentrated chemicals
- Conveying in the syringe drying process
- High-speed conveying at the seamer exit of beverage and filling capping machines
- Notes: 1. KV150 does not comply with the Food Sanitation Act (Ministry of Health and Welfare Notification No. 370).
- Note) 2. KV150 is for dry conditions only.
- Note 3: Please also refer to the usage precautions for heat-resistant and high-speed (KV) specifications in the catalog.
- Note 4. Operating temperature range: -20 to 150°C (KV150), -20 to 180°C (KV180), -20 to 250°C (KV250)
- ■ Maximum ambient temperature
-
- 150℃ (specification code): KV150
- 180℃ (specification code): KV180
- 250℃ (specification code): KV250
- ■ Maximum speed
- 200m/min (for Plastic top chain)
- ■ Chemical resistance
- It has excellent resistance to cleaning and disinfecting chemicals.
- ■ Conductivity
- The surface resistance is low and static-free (1 x 10 6 Ω·cm), making it suitable for preventing dust adhesion and sparks.
- ■ Flame retardant
- UL standard V-0 class (high flame retardant class)
Note: Excluding KV150
- ■ Noise
- It is 2 to 3 dB higher (compared to Standard Series).
- ■ Examples of applicable chain types
-
- BTC6 type, TPU826-T type, RSP40 type, etc.
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Low Friction / Anti-Wear resistance [Specification code: HG]
Low Friction / Anti-Wear polyacetal chain links
Appearance color: Navy Blue [HG]
■ Purpose
- A process before the packaging machine where lubricants cannot be used Wear debris are unacceptable
- Beverage industry, inspection machine/printing conveyor, single filer, and other processes with high chain speeds
- Dry lubricated processes in the beverage industry
- Note)
It does not comply with the Food Sanitation Act (Ministry of Health and Welfare Notification No. 370).
However, we have confirmed that no substances specified in the equipment and container packaging standard test (synthetic resin) have been leached.
- ■Measures against Wear debris
- It has 20% better wear resistance than the Low Friction / Anti-Wear (LF) specification, and can be replaced with the Low Friction / Anti-Wear (HG) specification without modifying the conveyor or changing the sprockets. (When replacing the chain, we recommend also replacing the rails. For Plastic rail in particular, we recommend Low Friction / Anti-Wear (PLF) specification.)
- ■ Protection of transported items
- Reduces line pressure and scratches to the products during accumulation due to its coefficient of friction , which is as same as LF series, 15% to 45% lower than compared to Standard series.
- ■ Comparison of friction volume with various specifications
-
- *The graph above shows the results of our in-house testing. The wear volume of the LF specification is set at 100 (standard). Chain type: TTP826, Chain speed: 60m/min, Room temperature, Dry conditions
- Note
Company A etc. Wear Resistant chain made by company A , Material of the link : Polyester
Company B etc. Wear Resistant chain made by company B , Material of the link : Polyacetal
- ■ Examples of applicable chain types
-
- WT1506-K type, TTP826 type, RSP50 type, etc.
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High temperature specification [Specification code: HTW]
Polypropylene chain links
Appearance color: White [HTW]
■ Purpose
- Chains for warmers and pasta coolers in beverage and food factories
- Battery transport line
- Slightly inclined transport conveyor
- ■ Maximum ambient temperature: 105℃
- Ideal for warmers and pasta coolers in beverage factories where hot water is present.
- ■ Chemical resistance
- It has excellent chemical resistance, including acids and alkalis.
- ■ High friction
- The coefficient of friction is approximately 1.2 to 1.6 times that of Standard Series. It can be used for conveying on slight inclines in dry conditions.
- ■ Lightweight
- It is approximately 40% lighter than polyacetal chains, which is effective in reducing the required power.
- ■ Examples of applicable chain types
-
- WT1907-K type, WT2506-K type, TTPM500 type, etc.
- Notes: 1. The WT2250FG model with the specification code "HTW" does not comply with the Food Sanitation Act (Ministry of Health and Welfare Notification No. 370).
- Note) 2. Maximum allowable load is approximately 40% of Standard Series.
- Note 3: Operating temperature range: 5 to 105°C
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High-speed specification: For dry conditions only [Specification code: HS]
Special engineering plastic used for chain links
Appearance color: Beige [HS]
■ Purpose
- High-speed conveying of cans and empty cans
- Note)
It does not comply with the Food Sanitation Act (Ministry of Health and Welfare Notification No. 370).
However, we have confirmed that no substances specified in the equipment and container packaging standard test (synthetic resin) have been leached.
- ■ Maximum speed
- It has a high limit PV value at 230 m/min (straight line), preventing melting during high-speed conveyance.
- ■ Examples of applicable chain types
-
- TPU826-T type, TP-OTD32 type, etc.
- Notes: 1. Maximum allowable load is approximately 80% of Standard Series.
- Note) 2. Stainless steel pin type only.
- Note 3. For dry conditions only.
- Note 4: For high speed use, use stainless steel rails (cold rolled polished specifications), and depending on the application, use Plastic rail special polyamide (SJ-CNO).
- Note 5. Operating temperature range: -20 to 50°C
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Low temperature specification [Specification code: LTW]
Polyethylene chain links
Appearance color: White [LTW]
■ Purpose
- Transporting frozen foods on a freezer conveyor
- Dry ice transportation
- ■ Low ambient temperature
- Can be used in low temperature environments down to -70°C.
(Standard Series are for temperatures up to -20°C) - ■ Chemical resistance
- It exhibits excellent corrosion resistance to chemicals.
- ■ Only the following chain types are applicable.
-
- BTN5, BTC6, BTN6, BTC8
- Notes: 1. Maximum allowable load is approximately 33% of Standard Series.
- Note 2. If the temperature is below -20°C, a special sprocket is required. Please contact us.
- Note 3. Operating temperature range: -70 to 60°C
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Chemical resistant specification [Specification code: Y]
Special engineering plastic used for chain links
Appearance color: Matte White [Y]
■ Purpose
- Transportation on manufacturing lines for lithium-ion batteries, etc.
- Transferring printed circuit boards and silicon wafers on cleaning lines
- Conveying at the beverage and aseptic filling room exit conveyor
- Transportation on production lines that require chemical cleaning, such as in food factories
- ■ Chemical resistance
- It is corrosion resistant to many chemicals, including organic solvents, inorganic hydrochloric acids, alkalis, oxidizing agents, and acetic acid.
- ■ Impact resistance
- Compared to the standard series, the resin is less likely to chip.
- ■ Examples of applicable chain types
-
- TTP826 type, TPRF2040 type, RSP35 type, etc.
- Notes: 1. Maximum allowable load is approximately 50% of Standard Series.
- Note) 2. The friction coefficient is the same as Standard Series.
- Note 3. Do not use near open flames or in high temperatures.
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Super chemical resistance [Specification code: SY]
Special engineering plastic used for chain links
Appearance color: Matte White [SY]
■ Purpose
- Transportation on manufacturing lines for lithium-ion batteries, etc.
- Transferring printed circuit boards and silicon wafers on cleaning lines
- Conveying at the beverage and aseptic filling room exit conveyor
- Transportation on production lines that require chemical cleaning, such as in food factories
- ■ Titanium is used for the pin material
- Chemical resistance has been further improved by changing the chemical-resistant (Y) pin to titanium (Diamond knurl pin).
- ■ Chemical resistance
- It exhibits strong corrosion resistance to highly corrosive chemicals such as hydrochloric acid and sulfuric acid.
- ■ Examples of applicable chain types
-
- TTP826 type, RSP40 type, etc.
- Notes: 1. Maximum allowable load is approximately 50% of Standard Series.
- Note) 2. The friction coefficient is the same as Standard Series.
- Note) 3. D-pin type and plastic pin type are not supported.
- Note 4. Do not use near open flames or in high temperatures.
- Note 5. Operating temperature range: -20 to 80°C
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Conductive specification [Specification code: E]
Special engineering plastic used for chain links
Appearance color: Black [E]
■ Purpose
- Transporting printed circuit boards after soldering
- Before and after the solar panel lamination process, and transportation to the cutting machine
- Countermeasure against static electricity by accumulating cans
- Measures against static electricity after drying in a washing machine
- Transporting automotive parts (electrical parts)
- Note)
It does not comply with the Food Sanitation Act (Ministry of Health and Welfare Notification No. 370).
However, we have confirmed that no substances specified in the equipment and container packaging standard test (synthetic resin) have been leached.
- ■ Excellent conductivity
- Specific electrical resistivity: 1 X 10 6 Ω·cm or less (Standard Series: 1 X 10 14 to 10 15 Ω·cm)
- ■ Static electricity suppression
- Suppresses electrical noise and sparks.
Note: Please use a steel sprocket, rail or similar to ground the entire conveyor. - ■ Examples of applicable chain types
-
- WT0705-W type, TTP826P type, RSP35 type, etc.
- Notes: 1. Maximum allowable load is approximately 70% of Standard Series.
- Note) 2. The friction coefficient is the same as Standard Series.
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Impact-resistant specifications: For dry conditions only [Specification code: DIA]
Special engineering plastic used for chain links
Appearance color: Cream [DIA]
■ Purpose
- Transporting slightly heavy machine parts
- Dry conveyor for direct food loading
- Slightly inclined food conveyor
- Note)
It does not comply with the Food Sanitation Act (Ministry of Health and Welfare Notification No. 370).
However, we have confirmed that no substances specified in the equipment and container packaging standard test (synthetic resin) have been leached.
- ■ Ultra-shock resistant
- Chain is hard to chip when subjected to impact, and even if the chain breaks, debris does not shatter. Suitable for preventing contamination by foreign matters. )
- ■ High friction
- The coefficient of friction is 1.2 times that of Standard Series. Can be used on slight inclines in dry conditions.
- ■ Lightweight
- It is approximately 20% lighter than polyacetal Top chain, making it easier to handle and effective in reducing the required power.
- ■ Impact resistance (resistance to chipping when impacted)
-
- ■ Examples of applicable chain types
-
- BTC8H-826-M type, TPUSR550-T type, RSP60-2 type, etc.
- Notes: 1. Maximum allowable load is approximately 75% of Standard Series.
- Note 2. For dry conditions only.
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Impact-resistant: Suitable for both dry and wet conditions [Specification code: DIY]
Special engineering plastic used for chain links
Appearance color: Green [DIY]
■ Purpose
- Food or container transport in wet conditions
- When frequently disinfected and cleaned
- If you are using polyacetal chain and are having trouble with chipping
- Note)
It does not comply with the Food Sanitation Act (Ministry of Health and Welfare Notification No. 370).
However, we have confirmed that no substances specified in the equipment and container packaging standard test (synthetic resin) have been leached.
- ■ Impact resistance
- Compared to polyacetal resin, it is less likely to chip even when subjected to impact.
- ■ Chemical resistance
- It has excellent resistance to cleaning and sterilizing chemicals, making it suitable for conveyors that are frequently sterilized and cleaned.
- ■ Non-adhesive
- This has the effect of preventing transported objects from adhering to the chain.
- ■ Impact resistance (resistance to chipping when impacted)
-
- ■ UV resistance
- It has better weather resistance than polyacetal resin.
- ■ Examples of applicable chain types
-
- BTC6 type, TPRF2040 type, RSP60 type, etc.
- Notes: 1. Maximum allowable load is approximately 75% of Standard Series.
- Note) 2. The friction coefficient is the same as Standard Series.
- Note 3. Resin fragments may fly off depending on the atmosphere, such as low temperatures.
- Note 4. Do not use near open flames or in high temperatures.
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Medium friction specification: For dry conditions only [Specification code: MF]
Special polyacetal used for chain links
Appearance color: Yellow [MF]
■ Purpose
- 3 to 5° inclined transport
- Prevents items from slipping excessively on inspection and printing conveyors
*Depends on the item being transported.
- ■ Ideal for inclined transport
- A medium-high friction material suitable for inclined transport.
- ■ Stable transport
- It is suitable for preventing misalignment of conveyed items when the conveyor starts and stops, and for preventing slippage due to acceleration.
- ■ Examples of applicable chain types
-
- BTC6 type, TTUP826P type, RSP40 type, etc.
- Notes: 1. Maximum allowable load is approximately 75% of Standard Series.
- Note) 2. The friction coefficient is 1.1 times that of Standard Series.
- Note 2. For dry conditions only.
- Note 4: Operating temperature range: -20 to 80°C
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Heat-resistant, radiation-resistant, and vacuum-resistant [Specification code: PK150]
PEEK resin used for chain links and pins
Appearance color: Light brown [PK150]
■ Purpose
- High temperature environments such as drying furnaces and ovens, and entrance/exit transfer units for ovens
- In an environment where chemicals are used, such as for cleaning and sterilizing the filling room
- Transport in a vacuum environment
- ■ Maximum ambient temperature: 150℃
- ■ Chemical resistance
- It exhibits excellent corrosion resistance to chemicals.
- ■ Radiation resistance
- It has the highest radiation resistance of any thermoplastic resin.
- ■ Low gas emissions in a vacuum
- ■ Made with FDA (Food and Drug Administration) approved materials
- ■ Applicable chain type
-
- WT0405-W
- Note: Operating temperature range: -20 to 150°C
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Antibacterial and antifungal specifications [Specification code: MWS]
Chain links made of antibacterial Low Friction / Anti-Wear polyacetal
Appearance color: Cream [MWS]
■ Purpose
- Cleaning measures in bottling plants
- Conveyors that are wet due to process moisture or condensation
(Especially the entrance and exit of the shower equipment and the unloader section of the retort equipment) - Due to the conditions, the conveyor is prone to getting dirty, so mold prevention is required.
- ■ Antibacterial and antifungal
- Uses original antibacterial agent developed jointly with antibacterial agent manufacturer As well as being effective against the most dangerous bacteria in the food industry, such as colon bacillus(E. coli), staphylococcus and lactobacillus, its anti-mold properties are effective against blue and other forms of mold
- ■ Sustainability
- The antibacterial agent used is an inorganic antibacterial agent that maintains its effectiveness over the long term. Because the antibacterial agent is kneaded into the plastic material during manufacturing, it is evenly distributed throughout the link, and its antibacterial and antifungal properties continue even as the surface wears.
- ■ Safety
- Contains a highly safe antibacterial agent. The base material does not comply with the Food Sanitation Act (Ministry of Health and Welfare Notification No. 370).
However, we have confirmed that no substances specified in the equipment and container packaging standard test (synthetic resin) have been leached.
Safety has been further improved by adding antibacterial and antifungal functions. - ■ High functionality
- The antibacterial agent has almost no effect on performance, and the rubber exhibits excellent Low Friction / Anti-Wear. The link material is made of Low Friction / Anti-Wear (LF) material.
- Notes: 1. Maximum allowable load is the same as Standard Series.
- Note 2: The friction coefficient is the same as Low Friction / Anti-Wear (LF) specification.
Antibacterial and antifungal properties
| 35℃ x 24 hours (Saccharomyces) | |||
|---|---|---|---|
| LF specification equivalent product | MWS Specifications | ||
|
|
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*Test method
JIS Z2801:2010
- Testing requester: Hygiene Microbiology Research Center Co., Ltd.
- Issued date of certificate of analysis October 12, 2020
- Test report issue number 2020D-BT-0808
Antibacterial test results (compared to no antibacterial agent)
| Tested bacteria | Test item | Immediately after inoculation | 35℃ x 24 hours later |
|---|---|---|---|
| E. coli | MWS | 1.5 X 104 | 38 |
| (No antibacterial agents) | 1.5 X 104 | 22 X 106 | |
| Staphylococcus aureus | MWS | 1.6 X 104 | Not detected |
| (No antibacterial agents) | 1.6 X 104 | 1.5 X 105 | |
| Saccharomyces (a type of yeast) |
MWS | 2.5 X 104 | Not detected |
| (No antibacterial agents) | 2.5 X 104 | 1.4 X 104 | |
| Lactobacillus | MWS | 6.4 X 105 | 1.3 X 102 |
| (No antibacterial agents) | 6.4 X 105 | 6.9 X 104 | |
| Pathogenic E. coli O-157(H7) |
MWS | 1 X 103.9 | Not detected |
| (No antibacterial agents) | 1 X 103.9 | 1 X 103.4 |
Mold growth test results (compared to without antibacterial agent)
| Test mold | Test item | 7 days later | 14 days later | 21 days later |
|---|---|---|---|---|
| Black mold | MWS Specifications | 0 | 0 | 0 |
| (No antibacterial agents) | 0 | 1 | 2 |
●How to display test results
| display | Display contents | |||
|---|---|---|---|---|
| 0 | No mold growth is observed with the naked eye or under a microscope. A zone of inhibition may be observed in some cases. | |||
| 1 | No mold is visible to the naked eye, but can be seen under a microscope. | |||
| 2 | The growth of mycelia is slight, and the area of the growing part does not exceed 25% of the total area. | |||
| 3 | The mycelium growth is moderate, with the area of growth being 25-50% of the total area. | |||
| 4 | The mycelium grows well, and the area of the grown part is 50 to 100% of the total area. | |||
| 5 | The mycelium grows vigorously and covers the entire surface. | |||
*Test method
JIS Z2911-2000 (A method)
- Testing organization Ishizuka Glass Co., Ltd.
- Issued date of certificate of analysis September 25, 2020
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Metal detection specifications [Specification code: MPD/MPW]
Special engineering plastic used for chain links
Appearance color: Black [MPD/MPW]
■ Purpose
- Rubber compound conveying
- Conveyor for directly placing food in front of the packaging machine
- Transportation of noodles directly on the conveyor (Specification code ：MPW)
- Tray transport in bakery factories (specification code: MPD)
- Note)
It does not comply with the Food Sanitation Act (Ministry of Health and Welfare Notification No. 370).
However, we have confirmed that no substances specified in the equipment and container packaging standard test (synthetic resin) have been leached.
- ■ Can be detected by metal detectors
- Even if the chain breaks and gets mixed into food or rubber compounds, it can be detected by a metal detector and prevented from leaking.
- ■ Impact resistance
- Even if an impact is applied, fragments are less likely to fly off.
- ■ Examples of applicable chain types
-
- TTUP826 type, RSP60-CU-2 type, etc.
- Notes: 1. MPD specifications are for dry conditions only, while MPW specifications are for both dry and wet conditions.
- Note 2) Maximum allowable load for the MPD specification is approximately 80% of that for Standard Series, and Maximum allowable load for the MPW specification is approximately 40% of that for Standard Series.
- Note 3. Operating temperature range: -20 to 80°C (MPD), -20 to 60°C (MPW)
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Low temperature and chemical resistant specifications [Specification code: UPE]
Ultra-high molecular weight polyethylene is used for the chain links
Appearance color: Matte White [UPE]
■ Purpose
- Frozen food storage warehouse transportation
- Transporting frozen foods on a freezer conveyor
- Conveying food that requires chemical cleaning or contamination prevention measures
- Transporting secondary batteries and other items that require chemical resistance
- In an environment where chemicals are used, such as for cleaning and sterilizing the filling room
- ■ Low ambient temperature
- Can be used in low ambient temperatures of -70°C (Standard Series are up to -20°C)
- ■ Impact resistance
- It has extremely high impact resistance and is difficult for foreign matter to get mixed in even when used in a low temperature environment.
Compared to polyacetal resin, it has 13 times the impact resistance when used in a room temperature atmosphere and 26 times the impact resistance when used in a low temperature atmosphere. - ■ Abrasion resistance
- Wear when used in a room temperature environment is reduced by approximately 80% compared to polyacetal resin.
- ■ Chemical resistance
- It exhibits excellent corrosion resistance to chemicals.
- ■ Made with FDA (Food and Drug Administration) approved materials
- ■ Applicable chain type
-
- RSP80
- Notes: 1. Maximum allowable load is approximately 30% of Standard Series.
- Note 2. Operating temperature range: -70 to 60°C
- Note 3. If the temperature is below -20°C, a special sprocket is required. Please contact us for details.
- Note 4: Stainless steel (cold rolled material) is recommended for wearstrip material. UHMW-PE (ultra-high molecular weight polyethylene) is not recommended as it is the same material.
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Acid-resistant specification [Specification code: AR]
Special polyacetal used for chain links
Appearance color: White [AR]
- ■ Corrosion resistance
- It has better corrosion resistance than Standard Series and Low Friction / Wear resistant (LF) specifications.
- ■ Corrosion prevention measures
- Suitable for preventing corrosion caused by soapy water containing sodium hypochlorite.
- ■ Examples of applicable chain types
-
- TTP826 type, RSP35 type, etc.
- Note: 1. As it will be corroded by strong acids and strong alkalis, please use the chemical resistant (Y) or super chemical resistant (SY) specifications.
- Note) 2. Maximum allowable load is approximately 90% of Standard Series.
- Note) 3. The friction coefficient is the same as Standard Series.
- Note) 4. Plastic pin type is not available.
- Note 5. Cannot be used in conditions where it will be exposed to hot water of 60°C or higher.
- Note 6. Operating temperature range: -20 to 80°C (60) (60) is under wet conditions.
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UV resistant [Spec symbol: UVR]
Special polyacetal used for chain links
Appearance color: Light gray [UVR]
■ Purpose
- Transporting outdoors where it is exposed to ultraviolet rays
- Countermeasure against UV degradation for longer life than Standard series
- ■ UV resistance
- Compared to Standard Series and Low Friction / Wear resistant (LF) specifications, this product has superior resistance to UV degradation (discoloration and loss of strength) outdoors.
- ■ Examples of applicable chain types
-
- TTP826 type, TTPH826P type, RSP50 type, etc.
- Notes: 1. Maximum allowable load and friction coefficient are the same as for Standard Series.
- Note) 2. Plastic pin type is also available.
- Note 3. Operating temperature range: -20 to (60) 80°C. (60) is for wet conditions of plastic pin type.
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Food conveying specifications [Specification code: PFS]
Polyacetal used for chain links
Appearance color: Nile Blue [PFS]
■ Purpose
- Conveying during the room temperature cooling process on a bread production line
- Other transportation in food production lines
- ■ Compliant with PIM (European Plastics Installation Regulation)
- We use Tsubaki's original materials that comply with PIM (European Plastics Enforcement Regulation).
- ■ Examples of applicable chain types
-
- TTP826 type, RSP40-T-CU type, etc.
- Notes: 1. Maximum allowable load and friction coefficient are the same as for Standard Series.
- Note 2. PIM (Plastic Implementation Manual) is a set of rules that are essential for the sale of plastic products that are intended to be used in direct contact with goods in Europe.
- Note 3. The plastic pin type does not comply with PIM (European Plastics Installation Regulation).
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Biomass specification (BP) [Specification code: BP]
The links are made of environmentally friendly biomass plastic
Appearance color: Dark green [BPG]
- ■ Environmentally friendly products
- By using environmentally friendly biomass plastics derived from plants, we can not only conserve petroleum resources, but also expect to reduce CO2 emissions due to the carbon neutrality of biomass plastics.
- ■ Examples of applicable chain types
-
- RSP40 type only
*Biomass plastic: A plastic material made from renewable organic resources such as plants.
- Notes: 1. Maximum allowable load is approximately 36% of Standard Series.
- Note 2. Operating temperature range: -20 to 80°C
- Note 3. For dry conditions only.
- Note 4: We recommend using the product in an ambient humidity range of 20 to 80%. If you wish to use the product in an ambient humidity range other than this, please contact us.
- Note 5. Does not comply with the Food Sanitation Act (Ministry of Health and Welfare Notification No. 370).
- Note 6. Due to the material characteristics of the biomass (BP) specification, slight color variations may occur. This does not affect the product performance.
