FLATVEYOR Major Specifications

■By incorporating a support member, it can be used with Long travel length than flat cables.
■Special cables and tubes are provided according to the conditions of use.

Structure

[Click to enlarge]

PDF outline drawing

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DXF Drawing data

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(Click here for a list of DXF data)

Catalogs and Instruction Manuals

Material

Support Members		Engineering plastics
Support member tube		PVC
Stopper		PE

Basic specifications and capabilities

[Click to enlarge]

Maximum travel length ^{Note) 1}		Support member bending radius R40 ･･･ 1600mm
		Support member bending radius R70 ･･･ 2200mm
		Support member bending radius R100 ･･･ 2800mm
		Support member bending radius R130 ･･･ 2800mm
Maximum travel speed m/min		2m/sec
maximum acceleration		4G
Operating temperature range		-10℃～80℃
Maximum cable/tube outer diameter		16mm or less
Maximum width guideline		150mm

Note) 1. When the amount of supporting material is 0.4 kg/m.
2. bending radius of the support member may differ from bending radius when FLATVEYOR is installed.

Selection

All FLATVEYOR are products selected according to manufacturer specifications. Please fill out the inquiry sheet with your usage conditions and send it to us.
The specifications will be selected by us.

Handling of clamps for fixing FLATVEYOR

When the cable outer diameter is 8.5 mm or less

As shown in the diagram below, clamp length must be 50mm or more, clamp plate thickness must be 3mm or more,
The height inside the clamp should be 8.5mm to 9.0mm.
Please use a spacer or similar.
Also, tighten the four M6 bolts.

[Click to enlarge]

If the cable outer diameter is greater than 8.5 mm

As shown in the diagram below, clamp length must be 50mm or more, clamp plate thickness must be 3mm or more,
The inner height of the support member tube should be 8.5mm to 9.0mm.
Please use a spacer or similar.
Also, tighten the four M6 bolts.

[Click to enlarge]

Precautions

Please note that if the inner height of the support member tube is less than 8.5 mm, the support member may become deformed and break.

option

Connector Installation

Please provide the connector manufacturer name, connector model number, terminal model number, and harness drawing. We will check whether we can handle your request and reply.
The parts used can be either procured by us or supplied by you.

Cable assembly not listed in the catalogue

It is also possible to incorporate cables that are not listed in our catalog. Please contact us.
Please note that, with the exception of defects during FLATVEYOR manufacturing, the supplied cables are not covered by our warranty.

Fixing Clamp

We can manufacture these. If you would like to manufacture your own, please refer to the recommended dimensions above.

Cable and air piping tubes

300V rated cable

UL STYLE No.	2464
Rated temperature ℃	80
Rated voltage V	300
Operating temperature range ℃	-10～80

conductor	Tin-plated annealed copper stranded wire
insulator	Special Elastomer
shield	Tin-plated annealed copper wire braid
sheath	Oil-resistant PVC (black)

Shield presence/absence	Minimum bending radius
No shielding	More than six times the cable outer diameter
With shield	At least 8 times the cable outer diameter

conductor			Core wire diameter mm	Logarithm	No shielding					With shield					Allowable current ^Note) A (30℃)
SQ mm²	AWG size	composition	Core wire diameter mm	Logarithm	No.	Outer diameter mm	Approximate mass kg/km	Approximate mass kg/m	Minimum bending radius Outer diameter x 6 times	No.	Outer diameter mm	Approximate mass kg/km	Approximate mass kg/m	Minimum bending radius Outer diameter x 8 times	Allowable current ^Note) A (30℃)
0.1	28	49/0.05	0.74	1	S1	3.3	13	0.013	20	S32	3.8	21	0.021	31	2.4
				2	S2	4.4	20	0.020	27	S33	4.8	30	0.030	39	1.8
				3	S3	4.7	23	0.023	29	S34	5.1	34	0.034	41	1.6
				4	S4	5.0	27	0.027	30	S35	5.4	38	0.038	44	1.4
				5	S5	5.3	32	0.032	32	S36	5.7	43	0.043	46	1.3
				6	S6	5.6	36	0.036	34	S37	6.0	48	0.048	48	1.2
				7	S7	5.6	39	0.039	34	S38	6.0	50	0.050	48	1.2
				8	S8	6.0	43	0.043	36	S39	6.4	56	0.056	52	1.1
				10	S9	6.6	52	0.052	40	S40	7.0	66	0.066	56	1.0
0.2	25	102/0.05	0.93	1	S10	3.7	17	0.017	23	S41	4.2	25	0.025	34	3.8
				2	S11	5.0	27	0.027	30	S42	5.4	37	0.037	44	3.0
				3	S12	5.3	34	0.034	32	S43	5.7	45	0.045	46	2.6
				4	S13	5.7	39	0.039	35	S44	6.3	51	0.051	51	2.3
				5	S14	6.1	47	0.047	37	S45	6.5	60	0.060	52	2.1
				6	S15	6.6	54	0.054	40	S46	7.1	69	0.069	57	2.0
				7	S16	6.6	58	0.058	40	S47	7.1	73	0.073	57	1.9
				8	S17	7.1	65	0.065	43	S48	7.6	80	0.080	61	1.8
				10	S18	7.8	80	0.080	47	S49	8.2	97	0.097	66	1.7
0.3	23	108/0.06	1.09	1	S19	4.0	20	0.020	24	S50	4.4	28	0.028	36	5.2
				2	S20	5.5	36	0.036	33	S51	5.9	44	0.044	48	4.0
				3	S21	5.9	42	0.042	36	S52	6.4	54	0.054	52	3.5
				4	S22	6.3	51	0.051	38	S53	6.7	64	0.064	54	3.2
				5	S23	6.9	61	0.061	42	S54	7.3	76	0.076	59	2.9
				6	S24	7.4	72	0.072	45	S55	7.8	87	0.087	63	2.7
				7	S25	7.4	78	0.078	45	S56	7.8	94	0.094	63	2.5
				8	S26	8.0	88	0.088	48	S57	8.4	105	0.105	68	2.4
				10	S27	8.8	110	0.110	53	S58	9.2	130	0.130	74	2.3
0.5	21	177/0.06	1.36	1	S28	4.6	26	0.026	28	S59	5.0	37	0.037	30	7.7
				2	S29	6.4	51	0.051	39	S60	6.8	67	0.067	41	5.8
				3	S30	6.9	64	0.064	42	S61	7.3	82	0.082	44	4.9
				4	S31	7.5	75	0.075	45	S62	7.9	94	0.094	48	4.7

Note: The allowable current is a reference value, not a guaranteed value.

Cross section (example)

No shielding

With shield

Insulator Identification

Pair number	Insulation Color
	Type 1 core wire	Type 2 core wire
	Type 1 core wire	Type 2 core wire
1	blue	white
2	yellow	Purple
3	green	black
4	red	ash
5	Purple	orange

Pair number	Insulation Color
	Type 1 core wire	Type 2 core wire
	Type 1 core wire	Type 2 core wire
6	blue	tea
7	yellow	black
8	green	ash
9	red	orange
10	Purple	white

600V rated cable

UL STYLE No.	2586
Rated temperature ℃	105
Rated voltage V	600
Operating temperature range ℃	-10～105

conductor	Tin-plated annealed copper stranded wire
insulator	Special Elastomer
shield	Tin-plated annealed copper wire braid
sheath	Oil-resistant PVC (black)

Shield presence/absence	Minimum bending radius
No shielding	More than six times the cable outer diameter
With shield	At least 8 times the cable outer diameter

conductor			Core wire diameter mm	core number	No shielding					With shield					Allowable current ^Note) A (30℃)
SQ mm²	AWG size	composition	Core wire diameter mm	core number	No.	Outer diameter mm	Approximate mass kg/km	Approximate mass kg/m	Minimum bending radius Outer diameter x 6 times	No.	Outer diameter mm	Approximate mass kg/km	Approximate mass kg/m	Minimum bending radius Outer diameter x 8 times	Allowable current ^Note) A (30℃)
0.5	21	100/0.08	1.52	2	P1	5.3	34	0.034	32	P35	5.7	45	0.045	46	9.2
				3	P2	5.5	41	0.041	33	P36	5.9	53	0.053	48	8.0
				4	P3	5.9	49	0.049	36	P37	6.3	61	0.061	51	7.2
				5	P4	6.3	58	0.058	38	P38	6.7	72	0.072	54	6.7
				6	P5	6.8	66	0.066	41	P39	7.2	83	0.083	58	6.2
				8	P6	8.0	90	0.090	48	P40	8.4	110	0.110	68	5.6
				10	P7	8.9	110	0.110	54	-					5.1
0.75	19	150/0.08	1.73	2	P8	5.7	41	0.041	35	P41	6.1	53	0.053	49	12.0
				3	P9	5.9	51	0.051	36	P42	6.3	62	0.062	51	10.5
				4	P10	6.4	63	0.063	39	P43	6.8	75	0.075	55	9.4
				6	P11	7.4	87	0.087	45	P44	7.8	105	0.105	63	8.1
				8	P12	8.8	120	0.120	53	P45	9.3	145	0.145	75	7.3
				10	P13	9.7	145	0.145	59	-					6.7
1.25	17	7/36/0.08	2.2	2	P14	6.6	58	0.058	40	P46	7.0	72	0.072	56	17.3
				3	P15	7.0	75	0.075	42	P47	7.4	89	0.089	60	15.1
				4	P16	7.5	92	0.092	45	P48	7.9	110	0.110	64	13.5
				6	P17	8.8	130	0.130	53	P49	9.3	155	0.155	75	11.7
2	15	7/57/0.08	2.6	2	P20	7.4	79	0.079	45	P51	7.8	94	0.094	63	23.6
				3	P21	7.8	105	0.105	47	P52	8.2	120	0.120	66	20.6
				4	P22	8.5	130	0.130	51	P53	9.0	155	0.155	72	18.4
				6	P23	10.0	185	0.185	60	-					15.9
3.5	12	7/64/0.1	3.4	2	P26	9.3	125	0.125	56	P56	9.8	155	0.155	79	35.5
3.5	12	7/64/0.1	3.4	3	P27	9.8	165	0.165	59	-					30.9

Note: The allowable current is a reference value, not a guaranteed value.

Cross section (example)

No shielding

With shield

Insulator Identification

Core number	Insulation Color
1	black
2	white
3	red
4	green
5	yellow
6	tea
7	blue
8	ash
9	orange
10	Purple

Air piping tube

No.	Specification			composition
No.	Outer diameter mm	Inner diameter mm	Maximum operating pressure MPa	Material	color
T1	4.0	2.5	0.8 (20℃)	Polyurethane	Black, yellow, blue, green, transparent, white
T2	6.0	4.0	0.8 (20℃)	Polyurethane	Black, yellow, blue, green, transparent, white
T3	8.0	5.0	0.8 (20℃)	Polyurethane	Black, yellow, blue, green, transparent, white
T4	10.0	6.5	0.8 (20℃)	Polyurethane	Black, yellow, blue, green, transparent, white

Cable and tube precautions

Since FLATVEYOR welds adjacent supports together, please take the following precautions.

Material

The only cable jacket and tube materials that can be welded are PVC and polyurethane.
If you require a material other than those listed above, please contact us.

Outer diameter difference

The allowable difference in outer diameter between adjacent cables and tubes is approximately 30% of the smaller outer diameter. If the difference in outer diameter exceeds this limit, we may suggest using a dummy tube.