Inspection and diagnosis
[Target Products]
- Large size conveyor chain
- Small size conveyor chain
- Drive chain
- Sprocket and Pin gear drive
- Cable Carrier (CABLEVEYOR)
- Synchronous Belts and pulleys
- Plastic modular chain
- Top chain
- Plastic block chain
We can make your wishes come true
I would like to know the condition and replacement timing of the product in question.
I want to know about ways to extend my lifespan.
For the product you are currently using
If there is a problem, I would like to know the cause.
TSUBAKI handling support
Our dedicated staff will measure the actual item and visually inspect it to determine whether replacement is necessary.
We will make a comprehensive assessment of the condition of the chain and sprocket area and estimate the problem area.
We will propose maintenance methods for the target products and countermeasure specifications.
Inspection and diagnosis allow us to visualize the wear condition and the progression of diagnostic results, enabling us to accurately determine when replacement is needed.
This allows for prior budgeting and priority management based on the importance of each line.
Usage image
You can plan your replacement
We will create a list of past inspection results and replacement history and provide you with a guide for when to replace the parts.
Preventive maintenance is possible
This allows you to understand the status of the target product and the details of the problem, reducing unexpected shutdowns and contributing to stable operation.
Products from the entire factory
Can be understood
This allows products to be shared between factories, other departments, and other facilities.
1. Confirmation of inspection details
We will confirm the customer's desired inspection content and the number of vehicles to be inspected in advance.
We will conduct an initial interview to understand any current problems or concerns you have while using the product.
2. Conducting inspections
- ・Our dedicated staff will inspect the applicable products at the customer's factory.
- ・Record the measurement values, appearance, and other conditions, and submit a report.
Main inspection items
Large size conveyor chain
- Clearance between bush and roller
- Roller outer diameter
- Chain pitch (wear elongation)
- Link plate thickness and width
- Appearance (corrosion, adhesions, etc.)
Small size conveyor chain
- Roller outer diameter
- Chain pitch (wear elongation)
- Link plate thickness and width
- Appearance (corrosion, adhesions, etc.)
Drive chain (roller chain)
[Main Inspection Items]
- Roller outer diameter
- Chain pitch (wear elongation)
- Pin rotation
- Appearance (corrosion, adhesions, etc.)
Sprocket
[Main Inspection Items]
- Tooth profile (tooth surface)
- Tooth width (tooth side)
- Appearance (corrosion, adhesions, etc.)
Top chain
[Main Inspection Items]
- Chain pitch elongation (wear elongation)
- Top plate thickness and link height
- Appearance (corrosion, deformation, chipping, etc.)
3. Explanation of the inspection report
- ・Our dedicated staff will diagnose the inspection results and explain the condition of the affected product.
- ・We can also propose products with countermeasure specifications.
List
We will create a list of your equipment names and the model numbers of the products you are interested in.
By creating a table listing the changes in evaluations during inspections and the replacement history, you can use it to plan replacement timing.
report
We will create a report that includes measurements, photos, condition, evaluation, and comments for each product in the equipment.
For equipment undergoing continuous inspection, we can also provide a report showing the trend in wear and tear over time.
If you are considering this service outside of Japan, please note that the service details may vary depending on the location.
Please contact your nearest overseas office using the link below.
Service Inquiry Desk
| Service Business Development Department | 0774-64-5108 | 0774-64-5207 |
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